IP Library Granted Patent US 9,979,344
Granted Patent B2
US 9,979,344 · App. 15/326,211 · Granted May 22, 2018

Controller for electric motor system

Inventors: Toshifumi Yamakawa (Shizuoka-ken, JP); Masaki Okamura (Toyota, JP); Naoyoshi Takamatsu (Shizuoka-ken, JP)
Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
H02P27/08H02M7/53871
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Quick Facts
Patent No.
US 9,979,344
App. No.
15/326,211
Granted
May 22, 2018
Kind
B2
Abstract

A controller for an electric motor system is provided. The electric motor system includes a DC power supply, a power converter, a smoothing capacitor, a three-phase AC motor, and a current sensor. The controller includes an electronic control unit. The electronic control unit is configured to control the power converter such that an inter-terminal voltage of the smoothing capacitor matches a first reference value. The first reference value is a value which is determined as the inter-terminal voltage of the smoothing capacitor when a phase current is equal to a second reference value. The electronic control unit is configured to correct a detection value of the current sensor so as to decrease a difference between the detection value and the second reference value when the inter-terminal voltage matches the first reference value and the detection value does not match the second reference value.

Claims (24)

1. A controller for an electric motor system, the electric motor system including a DC power supply, a power converter, a smoothing capacitor, a three-phase AC motor, and a current sensor, the power converter being configured to convert DC power supplied from the DC power supply into AC power output, the smoothing capacitor being electrically connected in parallel to the power converter, the three-phase AC motor being driven by the AC power output from the power converter, the current sensor being configured to detect a phase current supplied to the three-phase AC motor and output a detection value indicating a value of the phase current or a characteristic of the phase current, the controller comprising:

an electronic control unit configured to control the power converter such that an inter-terminal voltage of the smoothing capacitor matches a first reference value, the first reference value being a value which is determined as the inter-terminal voltage of the smoothing capacitor when the phase current is equal to a second reference value, the inner-terminal voltage being adjusted while the electronic motor system is driven,

wherein the electronic control unit is configured to correct the detection value such that a difference between the detection value and the second reference value is decreased, when the inter-terminal voltage matches the first reference value and the detection value does not match the second reference value, wherein

the power converter includes a switching element corresponding to an upper arm and a switching element corresponding to a lower arm for each phase,

the electronic control unit is configured to cause a first switching timing to lead when the inter-terminal voltage is less than the first reference value, the first switching timing being a timing at which the switching element corresponding to the upper arm of the target phase switches from an ON state to an OFF state, and

the electronic control unit is configured to cause the first switching timing to lag when the inter-terminal voltage is greater than the first reference value.

2. The controller according to claim 1 , wherein

the electronic control unit is configured to specify a target phase which is a phase in which a phase current for mainly defining a capacitor current flowing through the smoothing capacitor flows, and

the electronic control unit is configured to control the phase current having the target phase of the power converter such that the inter-terminal voltage matches the first reference value.

3. The controller according to claim 2 , wherein

the power converter includes switching elements corresponding to phases of the three-phase AC motor respectively, and

the electronic control unit is configured to control a switching timing of one of the switching elements corresponding to the target phase such that the inter-terminal voltage matches the first reference value.

4. The controller according to claim 3 , wherein

the power converter includes a switching element corresponding to an upper arm and a switching element corresponding to a lower arm for each phase,

the electronic control unit is configured to cause a second switching timing to lag when the inter-terminal voltage is less than the first reference value, the second switching timing being a timing at which the switching element corresponding to the upper arm of the target phase switches from an OFF state to an ON state, and

the electronic control unit is configured to cause the second switching timing to lead when the inter-terminal voltage is greater than the first reference value.

5. The controller according to claim 1 , wherein

the electronic control unit is configured to correct the detection value such that the detection value matches the second reference value, when the inter-terminal voltage matches the first reference value and the detection value indicating the value of the phase current does not match the second reference value.

6. The controller according to claim 1 , wherein

the electronic control unit is configured to correct the detection value such that a difference between the detection value and the second reference value is decreased, when the inter-terminal voltage matches the first reference value and the detection value indicating an average value of the phase current does not match the second reference value.

7. The controller according to claim 1 , wherein

the electronic control unit is configured to specify a target phase which is a phase in which a phase current for mainly defining a capacitor current flowing through the smoothing capacitor flows, and

the electronic control unit is configured to correct the detection value such that a difference between the detection value and the second reference value is decreased, when the power converter operates in a first operation mode based on a rectangular wave control mode, the inter-terminal voltage matches the first reference value, and the detection value does not match the second reference value, and

the electronic control unit is configured to correct the detection value of the phase current having the target phase such that the inter-terminal voltage matches the first reference value, when the power converter operates in a second operation mode based on a pulse width modulation control mode.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 1, 2020
From: TOYOTA JIDOSHA KABUSHIKI KAISHA
To: DENSO CORPORATION
Reel/Frame 052281/0019 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 13, 2017
From: YAMAKAWA, TOSHIFUMI; OKAMURA, MASAKI; TAKAMATSU, NAOYOSHI
To: TOYOTA JIDOSHA KABUSHIKI KAISHA
Reel/Frame 040968/0979 →
Priority Claims (1)
JP 2014-144712 · Jul 15, 2014 · national
Continuity (1)
Related Publication 20170214355A1 · Jul 27, 2017