Granted Patent B2

US 10,211,187 · App. 15/326,484 · Granted Feb 19, 2019

Abstract

Claims (30)

1. A light source, comprising:

a substrate;

a first semiconductor diode structure and a second semiconductor diode structure arranged laterally adjacent to each other on the substrate;

a light output section at least partially overlapping the first and the second semiconductor diode structures, the light output section being adapted to output light from the first and the second semiconductor diode structures;

a layer of optical enhancement material between the light output section and at least a portion of the first semiconductor diode structure and a portion of the second semiconductor diode structure, and

a light reflecting structure on the substrate that at least partially encloses the light output section and side surfaces of the first semiconductor diode structure, the second semiconductor diode structure, and the layer of optical enhancement material; the light reflecting structure being in contact with the side surfaces of the first semiconductor diode structure, the second semiconductor diode structure, and the layer of optical enhancement material; the light reflecting structure being in contact with portions of top surfaces of the first semiconductor diode structure, the second semiconductor diode structure, and the layer of optical enhancement material, wherein:

the light reflecting structure is adapted to reflect light from the first and the second semiconductor diode structures towards the light output section,

an area of the light output section in a cross section parallel to the top surfaces of the first and the second semiconductor diode structures is less than combined areas of the top surfaces of the first and the second semiconductor diode structures and less than an area of the layer of optical enhancement material in a cross section parallel to the top surfaces of the first and the second semiconductor diode structures, and

a lateral separation between adjacent edges of the first and the second semiconductor diode structures is less than 10% of a lateral width of at least one of the first and the second semiconductor diode structures.

2. The light source of claim 1 , wherein the light output section comprises an aperture formed in the light reflecting structure.

3. The light source of claim 1 , wherein the layer of optical enhancement material covers the combined areas of the first semiconductor diode structure and the second semiconductor diode structure.

4. The light source of claim 2 , wherein the aperture of the light output section comprises no optical enhancement material.

5. The light source of claim 1 , wherein at least one of the first semiconductor diode structure and the second semiconductor diode structure comprises a pre-structured sapphire LED.

6. The light source of claim 1 , further comprising a reflective coating at least partially overlapping the light reflecting structure.

7. The light source of claim 1 , further comprising an automotive light.

8. The light source of claim 1 , further comprising a projector light.

9. A method of manufacturing a light source, comprising:

arranging a first semiconductor diode structure and a second semiconductor diode structure to be laterally adjacent to each other on a substrate such that there is a lateral separation between adjacent edges of the first and the second semiconductor diode structures is less than 10% of at least one of a lateral width of the first and the second semiconductor diode structures;

forming a layer of optical enhancement material on at least a portion of the first semiconductor diode structure and a portion of the second semiconductor diode structure; and

providing a light reflecting structure on the substrate that (1) covers and contacts portions of top surfaces of the first semiconductor diode structure, the second semiconductor diode structure, and the layer of optical enhancement material to define a light output section and (2) at least partially encloses and contacts sides surfaces of the first semiconductor diode structure, the second semiconductor diode structure, and the layer of optical enhancement material; the light reflecting structure being adapted to reflect light from the first and the second semiconductor diode structures towards the light output section,

wherein an area of the light output section in a cross section parallel to the top surfaces of the first and the second semiconductor diode structures is less than combined areas of the top surfaces of the first and the second semiconductor diode structures and less than an area of the layer of optical enhancement material in a cross section parallel to the top surfaces of the first and the second semiconductor diode structures.

10. The method of claim 9 , wherein the light output section comprises an aperture formed in the light reflecting structure.

11. The method of claim 9 , wherein forming a layer of optical enhancement material includes covering the combined areas of the first semiconductor diode structure and the second semiconductor diode structure.

12. The method of claim 10 , wherein the aperture of the light output section comprises no optical enhancement material.

13. The method of claim 9 , further comprising, providing at least a portion of an automotive light.

14. The method of claim 9 , further comprising, providing at least a portion of a projector light.

15. The method of claim 9 , further comprising, providing at least a portion of a camera flashlight.

16. The method of claim 9 , further comprising, providing at least a portion of a spot light.

17. The light source of claim 1 , further comprising a camera flashlight.

18. The light source of claim 1 , further comprising a spot light.

Assignments (6)