Waterblasting system with air-driven alternator
A waterblasting system includes a fluid supply device, an air supply device, and a waterblasting tool. The air supply device contains a battery and an alternator in a single unit. The alternator is operated by compressed air from a separate air compressor and generates electric power, at least some of which is used to charge the battery.
1. A waterblast system comprising:
a waterblast tool;
a fluid supply device coupled in fluid communication to the waterblast tool via a fluid hose, wherein the fluid supply device comprises a fluid pump configured to provide a pressurized fluid to the waterblast tool;
an air compressor configured to generate a compressed air; and
an air supply device comprising:
a valve unit pneumatically connected to the waterblast tool via an air cable and configured to control delivery of the compressed air to the waterblast tool; and
an air preparation and power unit comprising an alternator and a split valve, the air preparation and power unit pneumatically connected to the air compressor via a first air hose, wherein the air preparation and power unit is electrically connected to the valve unit via at least one electrical cable and is pneumatically connected to the valve unit via a second air hose, and wherein the air preparation and power unit is upstream from the valve unit,
wherein when the air compressor generates the compressed air, the compressed air is channeled towards the air preparation and power unit via the first air hose and is split at the split valve into a first flow towards the waterblast tool and through the valve unit, the air cable, and the second air hose, and a discrete second flow towards the alternator so as to generate electric power directly from at least a portion of the compressed air, wherein the electric power generated by the alternator at least partially powers the valve unit via the at least one electrical cable.
2. The waterblast system of claim 1 , wherein the air preparation and power unit is not electrically connected to the air compressor.
3. The waterblast system of claim 1 , wherein the air preparation and power unit includes:
a filter, regulator, and lubricator unit configured to filter, regulate, and lubricate the compressed air upstream of the valve unit; and
a power source configured to provide electric power to the valve unit.
4. The waterblast system of claim 3 , wherein the air preparation and power unit and the valve unit are separately configured and movable.
5. The waterblast system of claim 1 , wherein the fluid supply device further includes:
an engine adapted to operate the fluid pump; and
a controller that controls the engine based on a user input.
6. The waterblast system of claim 5 , wherein the controller includes an engine control panel providing an interface for a user to control the engine.
7. The waterblast system of claim 5 , wherein the fluid supply device further includes a pressure sensor configured to detect a pressure at the fluid pump, and the controller receives data including the pressure and uses the data for controlling the engine.
8. The waterblast system of claim 1 , further comprising:
a controller connected to the fluid supply device and the air supply device and configured to receive a user input for controlling the fluid supply device and the air supply device.
9. The waterblast system of claim 8 , wherein
the valve unit includes a communication device configured to communicate with the controller and receive at least part of the user input from the controller; and
the fluid supply device includes a communication device configured to communicate with the controller and receive at least part of the user input from the controller.