IP Library Granted Patent US 9,771,692
Granted Patent B2
US 9,771,692 · App. 15/336,270 · Granted Sep 26, 2017

Base for turf system

Inventors: Steven Lee Sawyer (Huntington Beach, CA); Daniel C. Sawyer (Boulder, CO); Richard R. Runkles (Windsor, CO)
Assignee: Brock USA, LLC
E01C13/02E01C13/08Y10T428/16Y10T428/169Y10T428/17Y10T428/192Y10T428/23979Y10T428/24273Y10T428/24355Y10T428/24479Y10T428/249953
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Quick Facts
Patent No.
US 9,771,692
App. No.
15/336,270
Granted
Sep 26, 2017
Kind
B2
Abstract

An underlayment layer is configured to support an artificial turf assembly. The underlayment layer comprises a core with a top side and a bottom side. The top side has a plurality of spaced apart, upwardly oriented projections that define channels suitable for fluid flow along the top side of the core when the underlayment layer is positioned beneath an overlying artificial turf assembly.

Claims (12)

1. A turf underlayment layer comprised of an assembly of panels, the panels including a top side having a plurality of projections, a bottom side, and panel edges, the plurality of top side projections forming top side channels that extend across the top side of the panel to allow drainage of fluid across the top side of the panel, and the bottom side having bottom side channels that extend across the bottom side of the panel to allow drainage of fluid across the bottom side of the panel, the panel edges within the turf underlayment layer abutting edges of adjacent panels, the panels further including a plurality of drain holes positioned through the panel to allow fluid to flow from the top side of the panel to the bottom side of the panel, where the panels are made from a plurality of polyolefin beads, the plurality of polyolefin beads bonded together by at least one of pressure and heat to produce a substantially water-impervious surface.

2. The turf underlayment layer of claim 1 in which at least some of the drain holes intersect both a top side channel and a bottom side channel.

3. The turf underlayment layer of claim 1 in which the bottom drainage channels are defined by bottom projections protruding downwardly.

4. A turf underlayment layer comprised of an assembly of panels, the panels including a core having top and bottom surfaces, a plurality of top side projections that extend upwardly above the top surface of the core, the plurality of top side projections forming top side channels that extend across the top surface of the panel, the panels also having bottom side channels that are shaped to allow drainage of fluid across the bottom side of the panel, the panels also including panel edges that are abutting edges of adjacent panels, the panels further including a plurality of drain holes positioned through the panel to allow fluid to flow from the top surface of the panel to the bottom surface of the panel, at least some of the drain holes intersecting the bottom side channels, where the panels are made from a plurality of polyolefin beads, the plurality of polyolefin beads bonded together by at least one of pressure and heat to produce a substantially water-impervious surface.

5. The turf underlayment layer of claim 4 in which at least some of the drain holes intersect both a top side channel and a bottom side channel.

6. The turf underlayment layer of claim 4 in which the bottom drainage channels are defined by bottom projections protruding downwardly.

7. A turf underlayment layer comprised of an assembly of panels, the panels including a core having top and bottom surfaces, the top surface including a plurality of top side channels arranged on the top surface of the panel, and bottom side channels arranged on the bottom surface of the panel, the panels further including panel edges that are abutting edges of adjacent panels, the panels further including a plurality of drain holes positioned through the panel to allow fluid to flow from the top surface of the panel to the bottom surface of the panel, wherein upper ends of at least some of the drain holes are located adjacent to the top side channels to allow direct fluid communication between the top side channels and the drain holes, where the panels are made from a plurality of polyolefin beads, the plurality of polyolefin beads bonded together by at least one of pressure and heat to produce a substantially water-impervious surface.

8. The turf underlayment layer of claim 7 in which at least some of the drain holes intersect both a top side channel and a bottom side channel.

9. The turf underlayment layer of claim 7 in which the bottom drainage channels are defined by bottom projections protruding downwardly.

10. The turf underlayment layer of claim 7 in which the material density is within the range of from about 45 grams per liter to about 70 grams per liter.

11. The turf underlayment layer of claim 7 in which the top projections have a friction enhancing surface configured as one of bumps, raised nibs, ribs, and dots.

12. The turf underlayment layer of claim 7 in which the top projections are substantially square shaped.

Assignments (9)
ABL PATENT SECURITY AGREEMENT SUPPLEMENT Recorded Dec 9, 2025
From: BROCK USA, LLC
To: GOLDMAN SACHS BANK USA, AS COLLATERAL AGENT
Reel/Frame 073899/0540 →
FIRST LIEN PATENT SECURITY AGREEMENT SUPPLEMENT Recorded Dec 9, 2025
From: BROCK USA, LLC
To: GOLDMAN SACHS BANK USA, AS COLLATERAL AGENT
Reel/Frame 073891/0555 →
CHANGE OF NAME Recorded Jun 26, 2025
From: PLAYCORE ACQUISITION SUB XVI, LLC
To: BROCK USA, LLC
Reel/Frame 071751/0203 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 26, 2025
From: BROCK USA, LLC
To: PLAYCORE ACQUISITION SUB XVI, LLC
Reel/Frame 071536/0896 →
RELEASE OF SECURITY INTEREST Recorded Oct 26, 2018
From: MIDFIRST BANK
To: BROCK USA, LLC
Reel/Frame 047327/0764 →
RELEASE OF SECURITY INTEREST Recorded Oct 26, 2018
From: JSP SPECIALTY FOAMS LLC; JSP INTERNATIONAL LLC
To: BROCK USA, LLC
Reel/Frame 047330/0734 →
SECURITY INTEREST Recorded Aug 9, 2017
From: BROCK USA, LLC
To: MIDFIRST BANK
Reel/Frame 043249/0961 →
SECURITY INTEREST Recorded Jul 6, 2017
From: BROCK USA, LLC
To: JSP SPECIALTY FOAMS, LLC; JSP INTERNATIONAL LLC
Reel/Frame 043100/0027 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 31, 2016
From: SAWYER, STEVEN LEE; SAWYER, DANIEL C.; RUNKLES, RICHARD R.
To: BROCK USA, LLC
Reel/Frame 040171/0797 →
Continuity (8)
Continuation 13711689 · Dec 12, 2012
Continuation 13568611 · Aug 7, 2012
Continuation 12009835 · Jan 22, 2008
Provisional Application 60881293 · Jan 19, 2007
Provisional Application 60927975 · May 7, 2007
Provisional Application 61000503 · Oct 26, 2007
Provisional Application 61003731 · Nov 20, 2007
Related Publication 20170044724A1 · Feb 16, 2017