IP Library Granted Patent US 10,827,846
Granted Patent B2
US 10,827,846 · App. 15/337,034 · Granted Nov 10, 2020

Bed with foot warming system

Inventors: Kody Lee Karschnik (Maple Grove, MN); Omid Sayadi (San Jose, CA); Wade Daniel Palashewski (Andover, MN); Ramazan Demirli (San Jose, CA); Eric Rose (Easley, SC); Saurabh Chhaparwal (Plymouth, MN)
Assignee: Sleep Number Corporation
A47C21/048A47C27/002A47C27/15A47C31/001A47C31/008A61B5/4809A61B5/6892A61G7/05A61M21/02A61G2210/90A61M2021/0066G16H10/60
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,827,846
App. No.
15/337,034
Granted
Nov 10, 2020
Kind
B2
Abstract

A bed can include a mattress and a foot warming system. The mattress can include a mattress cover and a support structure that is positioned under and covered by the mattress cover. The foot warming system can include a heating unit an envelope, a power source, and an electrical connector electrically connecting the heating unit to the power source. The heating unit can be positioned inside the envelope between the envelope top and the envelope bottom. The heating unit and the envelope can be positioned at a foot of the bed under mattress cover between the support structure and the mattress cover.

Claims (67)

1. A bed comprising:

a mattress comprising:

a mattress cover; and

a support structure that is positioned under and covered by the mattress cover, wherein the support structure of the mattress comprises a first air chamber sized for supporting a first user, a second air chamber sized for supporting a second user, and a foam layer positioned above the first and second chambers; and

a foot warming system, wherein the foot warming system comprises:

a heating unit, wherein the heating unit comprises a first heating unit connected to the foam layer above the first air chamber and a second heating unit connected to the foam layer above the second air chamber;

an envelope having an envelope top and an envelope bottom, wherein the heating unit is positioned inside the envelope between the envelope top and the envelope bottom, and wherein the heating unit and the envelope are positioned at a foot of the mattress under the mattress cover between the support structure and the mattress cover;

a power source; and

an electrical connector electrically connecting the heating unit to the power source.

2. The bed of claim 1 , wherein the support structure comprises at least one foam layer and the envelope bottom is attached to the foam layer.

3. The bed of claim 1 , wherein the envelope comprises a fire resistant material.

4. The bed of claim 3 , and further comprising:

a fire resistant cap covering the support structure, the envelope, and the heating unit.

5. The bed of claim 1 , wherein the envelope top comprises a breathable mesh and the envelope bottom comprises a fire resistant material.

6. The bed of claim 1 , wherein the heating unit comprises a flexible layer of electrically conductive fabric.

7. The bed of claim 1 , wherein the power source comprises a controller configured to selectively power the heating unit to generate heat.

8. The bed of claim 7 , wherein the controller is configured to:

access historical sleep metrics that represent sleep quality of a user while the user was sleeping on the mattress;

access historical sensor data that represent sensor readings that measure environmental conditions affecting the user while the user was sleeping on the mattress;

identify, in the historical sleep metrics, incidences of low quality sleep experienced by the user and incidences of high quality sleep by the user;

generate a corrective plan that specifies a change to the foot warming system to improve sleep quality based on historical sleep metrics associated with the incidences of high quality sleep; and

drive the foot warming system according to the generated corrective plan.

9. The bed of claim 7 , wherein the controller is configured to:

determine an expected bed time for a user of the bed; and

drive the foot warming system to heat the foot of the mattress via the heating unit to reach a target temperature prior to the expected bed time.

10. The bed of claim 9 , wherein the controller drives the foot warming system via pulse wave modulation to maintain temperature at the target temperature once the target temperature has been reached.

11. The bed of claim 7 , wherein the foot warming system further comprises a temperature sensor in communication with the controller and wherein the controller is configured to drive the heating unit as a function of a difference between sensed temperature and target temperature such that the controller supplies more power to the heating unit in response to determining a relatively large difference between the sensed temperature and target temperature and the controller supplies less power to the heating unit in response to determining a relatively small difference between the sensed temperature and target temperature.

12. The bed of claim 1 , wherein the first heating unit is attached to the foam layer via the envelope having a first envelope opening and the second heating unit is attached to the foam layer via a second envelope having a second envelope opening, wherein the first and second heating units are removable through the first and second envelope openings, respectively.

13. The bed of claim 1 , wherein the heating unit is a layer with a width of between 21 inches and 31 inches and a depth of between 10 inches and 20 inches.

14. A bed comprising:

a mattress comprising:

a mattress cover; and

a support structure that is positioned under and covered by the mattress cover; and

a foot warming system, wherein the foot warming system comprises:

a heating unit;

an envelope having an envelope top and an envelope bottom, wherein the heating unit is positioned inside the envelope between the envelope top and the envelope bottom, and wherein the heating unit and the envelope are positioned at a foot of the mattress under the mattress cover between the support structure and the mattress cover;

a power source that comprises a controller configured to selectively power the heating unit to generate heat, determine an expected bed time for a user of the bed, and drive the foot warming system to heat the foot of the mattress via the heating unit to reach a target temperature prior to the expected bed time; and

an electrical connector electrically connecting the heating unit to the power source; and

a sensor configured to detect the user laying on the mattress, wherein the sensor is in communication with the controller and wherein the controller is further configured to reduce power to the heating unit upon the sensor detecting the user laying on the mattress.

15. The bed of claim 14 , wherein the controller stops powering the heating unit as soon as the user is detected laying on the mattress.

16. The bed of claim 14 , wherein the controller reduces power to the heating unit at a predetermined amount of time after the user is detected laying on the mattress.

17. A bed comprising:

a mattress comprising:

a mattress cover; and

a support structure that is positioned under and covered by the mattress cover; and

a foot warming system, wherein the foot warming system comprises:

a heating unit;

an envelope having an envelope top and an envelope bottom, wherein the heating unit is positioned inside the envelope between the envelope top and the envelope bottom, and wherein the heating unit and the envelope are positioned at a foot of the mattress under the mattress cover between the support structure and the mattress cover;

a power source that comprises a controller configured to:

selectively power the heating unit to generate heat;

determine whether the user is asleep as a function of sensed data; and

drive the foot warming system as a function of whether the user is determined to be asleep; and

an electrical connector electrically connecting the heating unit to the power source.

18. A bed comprising:

a mattress comprising:

a mattress cover; and

a support structure that is positioned under and covered by the mattress cover; and

a foot warming system, wherein the foot warming system comprises:

a heating unit;

an envelope having an envelope top and an envelope bottom, wherein the heating unit is positioned inside the envelope between the envelope top and the envelope bottom, and wherein the heating unit and the envelope are positioned at a foot of the mattress under the mattress cover between the support structure and the mattress cover;

a power source that comprises a controller configured to:

selectively power the heating unit to generate heat;

monitor a sleeping routine of the user over multiple days via one or more sensors to determine a learned sleep schedule; and

drive the foot warming system to heat the foot of the mattress via the heating unit as a function of the learned sleep schedule; and

an electrical connector electrically connecting the heating unit to the power source.

19. The bed of claim 18 , wherein the support structure comprises an air chamber and a foam, wherein the foam defines a pathway through which the electrical connector extends between the heating unit and the power source.

20. The bed of claim 1 , wherein the heating unit comprises a first tinned copper bus bar, a second tinned copper bus bar extending substantially parallel to the first tinned copper bus bar, a temperature sensor, and a plurality of wires electrically connecting the power source to each of the first tinned copper bus bar, the second tinned copper bus bar, and the temperature sensor, and wherein the flexible flat heating elements are connected in parallel between the first and second tinned copper bus bars.

Assignments (3)
SECURITY INTEREST Recorded Feb 11, 2019
From: SLEEP NUMBER CORPORATION
To: U.S. NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
Reel/Frame 048293/0536 →
CHANGE OF NAME Recorded Nov 15, 2017
From: SELECT COMFORT CORPORATION
To: SLEEP NUMBER CORPORATION
Reel/Frame 044456/0132 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 7, 2016
From: KARSCHNIK, KODY LEE; SAYADI, OMID; PALASHEWSKI, WADE DANIEL; DEMIRLI, RAMAZAN; ROSE, ERIC; CHHAPARWAL, SAURABH
To: SELECT COMFORT CORPORATION
Reel/Frame 040592/0441 →
Cited By (29)
US 1,057,672 US 1,105,142 US 12,185,839 US 12,186,102 US 12,193,576 US 12,226,021 US 12,233,009 US 12,274,369 US 12,279,698 US 12,290,181 US 12,303,033 US 12,364,342 US 12,369,848 US 12,376,686 US 12,408,763 US 12,440,037 US 12,453,427 US 12,514,376 US 12,514,379 US 12,527,411 US 12,557,916 US 12,635,808 US 12,660,914 US 12,660,937 US 12,663,094 US 12,677,959 US 12,702,236 US 12,702,606 US 12,708,220