IP Library Granted Patent US 10,737,468
Granted Patent B2
US 10,737,468 · App. 15/337,126 · Granted Aug 11, 2020

High security polycarbonate laminate windows with insulated glazing units

Inventors: Robert A. Pyles (Bethel Park, PA); Jessica Boyer (Coraopolis, PA); Isaac Platte (Pittsburgh, PA); David Rocco (Bridgeville, PA)
Assignee: Plaskolite Massachusetts, LLC
B32B17/064B32B7/12B32B17/10064B32B17/1077B32B17/10174B32B27/365B32B27/40E06B3/6715E06B5/11E06B5/12F41H5/0407B32B2250/05B32B2307/304B32B2369/00B32B2419/00
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Quick Facts
Patent No.
US 10,737,468
App. No.
15/337,126
Granted
Aug 11, 2020
Kind
B2
Abstract

The present invention provides high security polycarbonate laminates integrated with insulated glazing units (IGU) to produce high security windows. The laminate comprises at least nine layers, in the following order: (i) an insulated glazing unit; (ii) a thermoplastic polyurethane; (iii) a polycarbonate; (iv) a thermoplastic polyurethane; (v) a polycarbonate; (vi) a thermoplastic polyurethane; (vii) a glass; (viii) a thermoplastic polyurethane; and (ix) a polycarbonate. A frame may surround and overbite the laminate. An array of framed laminates may be arranged such that one framed laminate may be removed, without removing an adjacent laminate.

Claims (29)

1. A laminate comprising nine layers, in the following order:

(i) an insulated glazing unit;

(ii) a thermoplastic polyurethane;

(iii) a polycarbonate;

(iv) a thermoplastic polyurethane;

(v) a polycarbonate;

(vi) a thermoplastic polyurethane;

(vii) a glass;

(viii) a thermoplastic polyurethane; and

(ix) a polycarbonate.

2. The laminate of claim 1 , wherein the insulated glazing unit is comprised of a glass layer, an insulating layer, and a second glass layer.

3. The laminate of claim 2 , wherein the insulating layer comprises air, nitrogen or argon.

4. The laminate of claim 2 , wherein the insulating layer comprises gas at a pressure lower than atmospheric pressure.

5. The laminate of claim 1 , wherein the insulated glazing unit is comprised of a glass layer, a signal defense layer, a second glass layer, an insulating layer, and a third glass layer.

6. The laminate of claim 5 , wherein the insulating layer comprises air, nitrogen or argon.

7. The laminate of claim 5 , wherein the insulating the insulating layer comprises gas at a pressure lower than atmospheric pressure.

8. The laminate of claim 1 , wherein the thermoplastic polyurethane layers are about 0.025 inches (0.635 mm) to about 0.125 inches (3.175 mm) in thickness.

9. The laminate of claim 1 , wherein the polycarbonate layers are about 0.125 inches (3.175 mm) to about 0.5 inches (12.7 mm) in thickness.

10. The laminate of claim 1 , wherein the glass layer is about 0.25 inches (6.35 mm) to about 0.375 inches (9.53 mm) in thickness.

11. The laminate of claim 1 , wherein the polycarbonate has a molecular weight of 10,000 g/mol 200,000 g/mol.

12. The laminate of claim 11 , wherein the polycarbonate has a molecular weight of 20,000 g/mol 80,000 g/mol.

13. The laminate of claim 12 , wherein the polycarbonate has a molecular weight of 30,000 g/mol-32,000 g/mol.

14. The laminate of claim 1 , wherein the thickness of the laminate is between 2 and 4 inches (5.08 cm-10.16 cm).

15. The laminate of claim 14 , wherein the thickness of the laminate is between 2.4 and 3 inches (6.1 cm and 7.62 cm).

16. A framed laminate, comprising a frame and the laminate of claim 1 , wherein the frame substantially surrounds the laminate.

17. The framed laminate of claim 16 , wherein the frame overlaps the laminate in a frame bite, and wherein the frame bite is 0.75 inches (1.9 cm) to 3 inches (7.6 cm).

18. The framed laminate of claim 17 , wherein the frame bite is 1 inch (2.5 cm) to 2 inches (5.1 cm).

19. The framed laminate of claim 16 , further comprising an adhesive disposed in between the frame and the laminate.

20. An array of two or more framed laminates of claim 16 comprising a first framed laminate and a second framed laminate, wherein the first framed laminate is adjacent to the second framed laminate, and wherein the first framed laminate may be removed without removing the second framed laminate.

Assignments (7)
FIRST LIEN RELEASE OF SECURITY INTEREST IN PATENTS RECORDED ON DECEMBER 16, 2018 AT REEL 047789 FRAME 0354 Recorded Jun 12, 2025
From: GOLDMAN SACHS BANK USA, AS COLLATERAL AGENT
To: PLASKOLITE MASSACHUSETTS, LLC; PLASKOLITE TENNESSEE, LLC; PLASKOLITE, LLC
Reel/Frame 071574/0264 →
RELEASE OF SECURITY INTEREST Recorded May 12, 2025
From: ARES CAPITAL CORPORATION
To: PLASKOLITE MASSACHUSETTS, LLC; PLASKOLITE TENNESSEE, LLC; PLASKOLITE, LLC
Reel/Frame 071091/0748 →
SECURITY INTEREST Recorded Feb 25, 2019
From: PLASKOLITE MASSACHUSETTS, LLC
To: ARES CAPITAL CORPORATION, AS COLLATERAL AGENT
Reel/Frame 048422/0723 →
SECURITY INTEREST Recorded Dec 16, 2018
From: PLASKOLITE MASSACHUSETTS, LLC; PLASKOLITE TENNESSEE, LLC; PLASKOLITE, LLC
To: GOLDMAN SACHS BANK USA, AS COLLATERAL AGENT
Reel/Frame 047789/0354 →
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNOR'S NAME PREVIOUSLY RECORDED AT REEL: 046943 FRAME: 0502. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Oct 29, 2018
From: COVESTRO LLC
To: PLASKOLITE MASSACHUSETTS, LLC
Reel/Frame 047346/0969 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 24, 2018
From: CONVESTRO, LLC
To: PLASKOLITE MASSACHUSETTS, LLC
Reel/Frame 046943/0502 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 16, 2017
From: PYLES, ROBERT A.; BOYER, JESSICA; PLATTE, ISAAC; ROCCO, DAVID
To: COVESTRO LLC
Reel/Frame 041271/0013 →
Continuity (1)
Related Publication 20180117881A1 · May 3, 2018