IP Library Patent Application 15338056
Patent Application
App. No. 15/338,056

METHOD AND COMPOSITION FOR RECYCLING ALUMINUM CONTAINERS

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Patent No.
US None
App. No.
15/338,056
Abstract

The present disclosure provides improved processes and compositions for continuously casting aluminum alloys. The resulting aluminum alloy sheet is useful for container body stock.

Claims (16)

1 - 27 . (canceled)

28 . A method, comprising:

forming a melt composition comprising at least about 0.45 wt. % manganese, at least about 1.2 wt. % magnesium, at least about at least about 0.05 wt. % copper, at least about 0.2 wt. % iron, and at least about 0.1 wt. % silicon, wherein at least about 75% of the melt composition is derived from scrap, and wherein the balance of the melt composition consists essentially of aluminum and incidental additional materials and impurities;

adding aluminum prime to the melt composition to form a final melt composition, wherein the final melt composition comprises no more than about 25 wt. % prime aluminum; and

forming the final melt composition into an article.

29 . The method of claim 28 , wherein at least about 80% of the melt composition is derived from scrap, wherein the scrap comprises used beverage containers, wherein the melt composition comprises at least about 0.50 wt. % manganese, at least about 1.25 wt. % magnesium, at least about at least about 0.10 wt. % copper, at least about 0.2 wt. % iron, and at least about 0.15 wt. % silicon, wherein the final melt composition comprises no more than about 20 wt. % prime aluminum, wherein the incidental additional materials and impurities is limited to about 0.05 wt. % but not more than each additional material and impurity but the sum total of all incidental materials and impurities does not exceed about 0.15 wt. % of the melt composition, and wherein the article comprises at least about 0.7 wt. % but no more than about 1.2 wt. % manganese, at least about 1.5 wt. % but no more than about 2 wt. % magnesium, at least about 0.2 wt. % but no more than about 0.6 wt. % copper, at least about 0.28 wt. % but no more than about 0.45 wt. % iron, and at least about 0.10 wt. % silicon.

30 . The method of claim 29 , wherein at least about 85% of the melt composition is derived from scrap, wherein the scrap comprises used beverage containers, wherein the melt composition comprises at least about 0.50 wt. % but no more than about 1.1 wt. % manganese, at least about 1.3 wt. % but no more than about 2 wt. % magnesium, at least about at least about 0.15 wt. % but no more than about 0.5 wt. % copper, at least about 0.2 wt. % but no more than about 0.7 wt. % iron, and at least about 0.15 wt. % but no more than about 0.5 wt. % silicon, wherein the final melt composition comprises no more than about 15 wt. % prime aluminum, wherein the incidental additional materials and impurities is limited to about 0.03 wt. % but not more than each additional material and impurity but the sum total of all incidental materials and impurities does not exceed about 0.1 wt. % of the melt composition, and wherein the article comprises at least about 0.75 wt. % but no more than about 1.1 wt. % manganese, at least about 1.51 wt. % but no more than about 1.9 wt. % magnesium, at least about 0.25 wt. % but no more than about 0.5 wt. % copper, no more than about 0.45 wt. % iron, and at least about 0.15 wt. % silicon.

31 . The method of claim 30 , wherein at least about 90% of the melt composition is derived from scrap, wherein the balance of the melt composition is derived from used beverage containers, wherein the melt composition comprises at least about 0.50 wt. % but no more than about 0.95 wt. % manganese, at least about 1.35 wt. % but no more than about 1.95 wt. % magnesium, at least about at least about 0.15 wt. % but no more than about 0.4 wt. % copper, at least about 0.2 wt. % but no more than about 0.67 wt. % iron, and at least about 0.15 wt. % but no more than about 0.45 wt. % silicon, wherein the final melt composition comprises no more than about 10 wt. % prime aluminum, wherein the incidental additional materials and impurities is limited to about 0.01 wt. % but not more than each additional material and impurity but the sum total of all incidental materials and impurities does not exceed about 0.1 wt. % of the melt composition, and wherein the article comprises at least about 0.8 wt. % but no more than about 1 wt. % manganese, at least about 1.52 wt. % but no more than about 1.8 wt. % magnesium, no more than about 0.4 wt. % copper, and no more than about 0.4 wt. % iron.

32 . The method of claim 31 , wherein at least about 95% of the melt composition is derived from scrap, wherein the scrap comprises used beverage containers, wherein the melt composition comprises at least about 0.50 wt. % but no more than about 0.80 wt. % manganese, at least about 1.4 wt. % but no more than about 1.9 wt. % magnesium, at least about at least about 0.15 wt. % but no more than about 0.3 wt. % copper, and at least about 0.2 wt. % but no more than about 0.5 wt. % iron, wherein the final melt composition comprises no more than about 5 wt. % prime aluminum, wherein the sum total of all incidental materials and impurities does not exceed about 0.05 wt. % of the melt composition, and wherein the article comprises at least about 0.85 wt. % but no more than about 9 wt. % manganese, at least about 1.53 wt. % but no more than about 1.7 wt. % magnesium, and no more than about 0.35 wt. % copper.

33 . The method of claim 32 , wherein the scrap comprises used beverage containers, wherein the melt composition comprises at least about 0.50 wt. % but no more than about 0.70 wt. % manganese and at least about 1.4 wt. % but no more than about 1.8 wt. % magnesium, wherein the article comprises at least about 1.54 wt. % but no more than about 1.65 wt. % magnesium, and wherein the forming step comprises:

hot rolling the cast strip to form a hot rolled strip;

cold rolling the hot rolled strip to form a cold rolled strip; and

stabilize annealing the cold rolled strip at a minimum temperature of about 300 degrees Fahrenheit and a maximum temperature of about 500 degrees Fahrenheit to form the article.

34 . The method of claim 33 , wherein the hot rolled strip is annealed at a minimum temperature of about 725 degrees Fahrenheit and a maximum temperature of about 900 degrees Fahrenheit, wherein the cold rolling step comprises a first cold rolling step to convert the hot rolled strip into a partially cold rolled strip and a second cold rolling step to convert the partially cold rolled strip into the cold rolled strip, and wherein the partially cold rolled strip is intermediate annealed at a minimum temperature of about 710 degrees Fahrenheit and a maximum temperature of about 850 degrees Fahrenheit.

35 . The method of claim 28 , wherein the article is body stock for a beverage container.

36 . The method of claim 28 , wherein the article is a component of a beverage container, the beverage container comprising a can end, can tab, and can body.

Assignments (3)
RELEASE OF SECURITY INTEREST Recorded Jun 30, 2025
From: UMB BANK, N.A.
To: GOLDEN ALUMINUM, INC.
Reel/Frame 071570/0049 →
SECURITY INTEREST Recorded Jun 12, 2024
From: GOLDEN ALUMINUM, INC.
To: UMB BANK, N.A.
Reel/Frame 067708/0015 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 13, 2018
From: SELEPACK, MARK
To: GOLDEN ALUMINUM, INC.
Reel/Frame 047490/0306 →