IP Library Granted Patent US 10,272,758
Granted Patent B2
US 10,272,758 · App. 15/341,401 · Granted Apr 30, 2019

Battery system of an electric vehicle

Inventors: Dustin Grace (San Carlos, CA); Brian Pevear (San Mateo, CA)
Assignee: Proterra Inc.
B60K1/04B60K1/02B60L1/02B60L3/0046B60L3/04B60L11/1853B60L11/1862B60L11/1864B60L11/1866B60L11/1875B60L11/1877H01M2/1077H01M2/34H01M10/0525H01M10/441H01M10/443H01M10/48H01M10/482H01M10/486H01M10/615H01M10/625H01M10/637H01M10/657H01M10/6568H01M10/6571B60K2001/005B60K2001/008B60K2001/0438B60L2200/18B60L2240/545B60L2240/547B60L2250/10B60L2250/12B60Y2200/143H01M2010/4271H01M2200/00H01M2220/20Y02T10/7005Y02T10/7044Y02T10/7061
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Quick Facts
Patent No.
US 10,272,758
App. No.
15/341,401
Granted
Apr 30, 2019
Kind
B2
Abstract

A method of operating an electric vehicle having a battery system with a first battery module and a second battery module includes sending a triggering signal. And, in response to the triggering signal, selectively dissipating energy from the first battery module without dissipating energy from the second battery module.

Claims (26)

1. A method of operating an electric vehicle including a battery system having a plurality of battery modules electrically connected together, the plurality of battery modules including (a) a first battery module with a first heater positioned within the first battery module and powered solely by the first battery module, and (b) a second battery module with a second heater positioned within the second battery module and powered solely by the second battery module, comprising:

sending a triggering signal, wherein the triggering signal is indicative of a defect associated with the second battery module; and

in response to the triggering signal, selectively dissipating energy from the first battery module by activating the first heater without dissipating energy from the second battery module, wherein the first and second battery modules are connected together in parallel and both the first battery module and the second battery module include energy when energy is selectively dissipated from the first battery module.

2. The method of claim 1 , wherein sending a triggering signal includes sending a signal from a source external to the vehicle.

3. The method of claim 2 , wherein sending a signal from a source external to the vehicle includes sending a wireless signal.

4. The method of claim 1 , wherein sending a triggering signal includes sending a signal indicative of a disablement of the vehicle.

5. The method of claim 1 , wherein sending a triggering signal includes sending a signal indicative of a temperature within the second battery module being below a threshold value.

6. The method of claim 1 , further including receiving input from one or more sensors indicating a defect associated with the second battery module.

7. The method of claim 1 , further including deactivating energy dissipation from the first battery module when a state of charge of the first battery module is below a threshold value.

8. The method of claim 1 , wherein each battery module of the plurality of battery modules further includes (a) a plurality of battery cells, and (b) a liquid cooling loop positioned within the battery module, and wherein selectively dissipating energy from the first battery module further includes transferring heat produced by the first heater to the liquid cooling loop of the first battery module.

9. The method of claim 1 , wherein selectively dissipating energy from the first battery module includes dissipating the energy through an electrical load.

10. A method of operating an electric vehicle including a battery system having a plurality of battery modules electrically connected together and a battery management system configured to control the operation of the battery system, wherein each battery module of the plurality of battery modules includes (a) a casing enclosing a plurality of battery cells therein, and (b) one or more heaters positioned within the casing and powered solely by the plurality of battery cells enclosed in the casing, the method comprising:

sending a triggering signal to the battery management system, wherein the triggering signal is indicative of a fault associated with a first battery module of the plurality of battery modules; and

selectively activating the one or more heaters of each battery module of the plurality of battery modules, except the first battery module, in response to the triggering signal.

11. The method of claim 10 , wherein sending a triggering signal includes sending a triggering signal from a source external to the vehicle.

12. The method of claim 10 , wherein each battery module of the plurality of battery modules further includes a cooling loop positioned within the casing, and wherein sending a triggering signal includes sending a triggering signal when a temperature within a first battery module of the plurality of battery modules is below a threshold temperature.

13. The method of claim 10 , wherein the selectively activating includes activating the one or more heaters of a battery module to heat the plurality of battery cells of the battery module using heat dissipated by the one or more heaters.

14. The method of claim 10 , wherein selectively activating the one or more heaters of a battery module includes dissipating energy stored in the plurality of battery cells of the battery module using the one or more heaters.

15. A method of operating an electric vehicle including a battery system, the battery system including a plurality of battery cells, a first heater, and a second heater, comprising:

in response to a first triggering signal, selectively activating the first heater to dissipate energy from a first group of battery cells of the plurality of battery cells without dissipating energy from a second group of battery cells of the plurality of battery cells, wherein the first triggering signal is indicative of a fault associated with at least one battery cell of the second group of battery cells; and

in response to a second triggering signal, selectively activating the second heater to dissipate energy from the second group of battery cells without dissipating energy from the first group of battery cells, wherein the second triggering signal is indicative of a fault associated with at least one battery cell of the first group of battery cells.

16. The method of claim 15 , further including sending the first triggering signal from a source external to the vehicle.

17. The method of claim 15 , further including deactivating energy dissipation from the first group of battery cells when a state of charge of the first group of battery cells is below a first threshold value.

18. The method of claim 17 , further including deactivating energy dissipation from the second group of battery cells when a state of charge of the second group of battery cells is below a second threshold value.

19. The method of claim 15 , further including receiving the first triggering signal and the second triggering signal from a source external to the electric vehicle.

20. The method of claim 15 , further including receiving input from one or more sensors indicating a fault associated with at least one battery cell of the plurality of battery cells.

Assignments (5)
CHANGE OF NAME Recorded Apr 25, 2024
From: VOLVO BATTERY SOLUTIONS LLC
To: PROTERRA POWERED LLC
Reel/Frame 067236/0401 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 4, 2024
From: PROTERRA OPERATING COMPANY, INC.
To: VOLVO BATTERY SOLUTIONS LLC
Reel/Frame 067005/0852 →
CHANGE OF NAME Recorded Apr 25, 2022
From: PROTERRA INC.
To: PROTERRA OPERATING COMPANY, INC.
Reel/Frame 059789/0254 →
SECURITY INTEREST Recorded Aug 17, 2020
From: PROTERRA INC.
To: CSI GP I LLC, AS COLLATERAL AGENT
Reel/Frame 053519/0441 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 2, 2016
From: GRACE, DUSTIN; PEVEAR, BRIAN
To: PROTERRA INC.
Reel/Frame 040202/0278 →
Continuity (1)
Related Publication 20180118011A1 · May 3, 2018
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