IP Library Granted Patent US 10,376,010
Granted Patent B2
US 10,376,010 · App. 15/342,052 · Granted Aug 13, 2019

Shock absorbing helmet

Inventors: Scott R. Allen (Scotts Valley, CA); James R. Penny (Santa Cruz, CA); Alexander J. Szela (Santa Cruz, CA); Julio Valencia (Santa Cruz, CA); Christopher T. Pietrzak (Ben Lomond, CA)
Assignee: Bell Sports, Inc.
A42B3/125A42B3/064A42B3/12A42B3/28A42B3/283A42B3/32
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Quick Facts
Patent No.
US 10,376,010
App. No.
15/342,052
Granted
Aug 13, 2019
Kind
B2
Abstract

A helmet can include an outer shell including a faceport, a first segment including a longitudinal ridge extending from a front of the helmet to a rear of the helmet, a gap disposed along the edge of the first segment, and a second segment offset from the first segment by the gap. A hinged zone can be formed by an elastomeric material disposed within the gap and coupled to the first segment and the second segment of the outer shell. The hinged zone can elastically flex in a radial direction towards a center of the helmet. An energy absorbing liner can be coupled to an inner surface of the outer shell, and an open space can be formed between an inner surface of the hinged zone and an outer surface of the energy absorbing liner.

Claims (43)

1. A helmet, comprising:

an outer shell comprising:

a faceport,

a first segment comprising at least one longitudinal ridge extending from a front of the helmet to a rear of the helmet,

a gap disposed along an edge of the first segment, the gap completely separating the first segment from an adjacent second segment of the outer shell;

an elastomeric material spanning the gap between the first segment and the second segment and fixedly attached to the first segment and the second segment of the outer shell thereby defining a hinged zone;

an energy absorbing helmet liner coupled to an inner surface of the outer shell; and

an open space formed between an inner surface of the first segment and the elastomeric material, and an outer surface of the energy absorbing helmet liner;

wherein the first segment, due to elastic lengthening of the elastomeric material spanning the gap, is configured to recess into the open space formed between the inner surface of the first segment and the outer surface of the energy absorbing helmet liner when the first segment is impacted.

2. The helmet of claim 1 , wherein the gap comprises a width in a range of 3-30 millimeters (mm) and provides an offset between an upper side of the first segment and an upper portion of the second segment, and provides an offset between a lower side of the first segment and a lower portion of the second segment.

3. The helmet of claim 1 , wherein the first segment comprises a U-shape with a base of the U-shape extending along a top edge of the faceport and legs of the U-shape extend to the rear of the helmet along opposing right and left sides of the outer shell.

4. The helmet of claim 1 , wherein the energy absorbing helmet liner comprises an inner surface oriented towards a space for receiving a head of a user and the outer surface of the energy absorbing liner is opposite the inner surface, the outer surface of the energy absorbing liner being directly attached to the second segment of the outer shell, and the outer surface of the energy absorbing liner being offset from an inner surface of the at least one longitudinal ridge by the open space.

5. The helmet of claim 1 , wherein the hinged zone is configured to elastically extend to a greater width, the greater width being greater by an amount in a range of 1-20 mm through the open space towards the energy absorbing helmet liner to reduce energy transferred from the outer shell to the energy absorbing helmet liner.

6. The helmet of claim 1 , wherein the at least one longitudinal ridge comprises at least two longitudinal ridges that each comprise peaks and the open space comprises a height in a range of 5-40 mm when at rest.

7. The helmet of claim 1 , wherein the elastomeric material is formed as a strip comprising a thickness in a range of 1-10 mm.

8. A helmet, comprising:

an outer shell comprising a plurality of helmet segments extending from a front of the helmet to a rear of the helmet, the plurality of helmet segments including a first segment and a second segment completely offset from the first segment by a gap,

a hinged zone formed between the first segment and the second segment by an elastomeric material filling the gap and coupled to the first segment and the second segment of the outer shell;

an energy absorbing liner disposed within and immediately adjacent an inner surface of the outer shell; and

an open space formed between an inner surface of the first segment and an outer surface of the energy absorbing liner;

wherein the first segment, due to elastic lengthening of the elastomeric material, is configured to recess into the open space formed between the inner surface of the first segment and the outer surface of the energy absorbing helmet liner when the first segment is impacted.

9. The helmet of claim 8 , wherein the gap comprises a width in a range of 3-30 mm and provides an offset between an upper side of the first segment and an upper portion of the second segment, and provides an offset between a lower side of the first segment and a lower portion of the second segment.

10. The helmet of claim 8 , wherein the first segment forms a U-shape with a base of the U-shape extending along a top edge of a faceport of the outer shell and legs of the U-shape extending to the rear of the helmet along opposing right and left sides of the outer shell.

11. The helmet of claim 8 , wherein the energy absorbing liner comprises an inner surface oriented towards a space for receiving a head of a user and the outer surface of the energy absorbing liner is opposite the inner surface, the outer surface of the energy absorbing liner being directly attached to the second segment of the outer shell, and the outer surface of the energy absorbing liner being offset from the inner surface of the first segment by the open space.

12. The helmet of claim 8 , wherein the hinged zone is configured to elastically expand by an amount in a range of 1-20 mm towards the energy absorbing liner in a radial direction toward a center of the helmet to reduce energy transferred from low-energy impacts through the outer shell to the energy absorbing liner.

13. The helmet of claim 8 , wherein a longitudinal ridge formed on the first segment of the outer shell comprises peaks and the open space comprises a height in a range of 5-40 mm when at rest.

14. The helmet of claim 8 , wherein the elastomeric material is formed as a strip comprising a thickness in a range of 1-10 mm.

15. A helmet, comprising:

an outer shell;

a first outer shell segment laterally spaced away and completely separated from the outer shell by a gap between the first outer shell segment and the outer shell;

an elastomeric material extending continuously between the first outer shell segment and the outer shell and filling the gap to form a hinged zone between the outer shell and the first outer shell segment;

an energy absorbing liner coupled to an inner surface of the outer shell; and

an open space formed between an inner surface of the first outer shell segment and an outer surface of the energy absorbing liner;

wherein the first segment, due to elastic lengthening of the elastomeric material, is configured to recess into the open space formed between the inner surface of the first segment and the outer surface of the energy absorbing helmet liner when the first segment is impacted.

16. The helmet of claim 15 , wherein:

the first outer shell segment extends from a front of the helmet to a rear of the helmet;

the gap disposed along an edge of the first outer shell segment;

the outer shell further comprises a second outer shell segment offset from the first outer shell segment;

wherein the elastomeric material is disposed within the gap and is coupled to the first outer shell segment and the second outer shell segment.

17. The helmet of claim 16 , wherein the first outer shell segment comprises a U-shape with a base of the U-shape extending along a top edge of a faceport of the outer shell and legs of the U-shape extending to the rear of the helmet along opposing right and left sides of the outer shell.

18. The helmet of claim 15 , wherein the energy absorbing liner comprises a cellular material for absorbing maximum test standard energies upon accidental impact.

19. The helmet of claim 15 , wherein the energy absorbing liner comprises an inner surface oriented towards a space for receiving a head of a user and the outer surface of the energy absorbing liner is opposite the inner surface of the energy absorbing liner, the outer surface of the energy absorbing liner being offset from the inner surface of the first segment of the outer shell by the open space, and the outer surface of the energy absorbing liner being directly attached to a second segment of the outer shell.

20. The helmet of claim 15 , wherein the hinged zone comprises a ridge that is configured to elastically extend through the open space towards the energy absorbing liner to an additional distance within a range of 1-20 mm to reduce energy transferred from the outer shell to the energy absorbing liner.

Assignments (14)
ENTITY CONVERSION Recorded Sep 17, 2025
From: BELL SPORTS, INC.
To: BELL SPORTS LLC
Reel/Frame 072908/0382 →
SECURITY INTEREST Recorded Jul 25, 2025
From: BELL SPORTS, INC.; BUSHNELL HOLDINGS, INC.; BUSHNELL INC.; C PREME LIMITED LLC; CAMELBAK PRODUCTS, LLC; EAGLE INDUSTRIES UNLIMITED, INC.; FOX HEAD, INC.; GOLD TIP, LLC; LOGAN OUTDOOR PRODUCTS, LLC; MICHAELS OF OREGON CO.; QUIETKAT, INC.; SIMMS FISHING PRODUCTS LLC; STONE GLACIER, INC.; WAWGD NEWCO, LLC; REVELYST OPERATIONS LLC; MILLETT INDUSTRIES
To: CAPITAL ONE, NATIONAL ASSOCIATION, AS THE ADMINISTRATIVE AGENT
Reel/Frame 072238/0250 →
SECURITY INTEREST Recorded Jan 3, 2025
From: BELL SPORTS, INC.; BUSHNELL HOLDINGS, INC.; BUSHNELL INC.; C PREME LIMITED LLC; CAMELBAK PRODUCTS, LLC; EAGLE INDUSTRIES UNLIMITED, INC.; FOX HEAD, INC.; GOLD TIP, LLC; LOGAN OUTDOOR PRODUCTS, LLC; MICHAELS OF OREGON CO.; QUIETKAT, INC.; SIMMS FISHING PRODUCTS LLC; STONE GLACIER, INC.; WAWGD NEWCO, LLC; MILLETT INDUSTRIES; REVELYST OPERATIONS LLC
To: FORTRESS CREDIT CORP., AS COLLATERAL AGENT
Reel/Frame 069817/0586 →
RELEASE OF SECURITY INTEREST Recorded Nov 27, 2024
From: CAPITAL ONE, NATIONAL ASSOCIATION
To: MICHAELS OF OREGON CO.; MILLETT INDUSTRIES, INC.; AMMUNITION OPERATIONS LLC; BEE STINGER, LLC; BELL SPORTS, INC.; BUSHNELL INC.; BUSHNELL HOLDINGS, INC.; C PREME LIMITED LLC; CAMELBAK PRODUCTS, LLC; EAGLE INDUSTRIES UNLIMITED, INC.; FEDERAL CARTRIDGE COMPANY; GOLD TIP, LLC; LOGAN OUTDOOR PRODUCTS, LLC; STONEY POINT PRODUCTS, INC.; VISTA OUTDOOR OPERATIONS LLC
Reel/Frame 069460/0001 →
TERMINATION AND RELEASE OF TERM LOAN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Apr 1, 2024
From: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
To: AMMUNITION OPERATIONS LLC; BELL SPORTS, INC.; BUSHNELL HOLDINGS, INC.; BUSHNELL INC.; C PREME LIMITED LLC; CAMELBAK PRODUCTS, LLC; EAGLE INDUSTRIES UNLIMITED, INC.; FEDERAL CARTRIDGE COMPANY; GOLD TIP, LLC; LOGAN OUTDOOR PRODUCTS, LLC; MICHAELS OF OREGON CO.; MILLETT INDUSTRIES, INC.; STONE GLACIER, INC.; VISTA OUTDOOR OPERATIONS LLC; WAWGD NEWCO, LLC; FOX HEAD, INC.; SIMMS FISHING PRODUCTS LLC
Reel/Frame 066959/0001 →
SECURITY INTEREST Recorded Aug 5, 2022
From: AMMUNITION OPERATIONS LLC; BEE STINGER, LLC; BELL SPORTS, INC.; BUSHNELL HOLDINGS, INC.; BUSHNELL INC.; C PREME LIMITED LLC; CAMELBAK PRODUCTS, LLC; EAGLE INDUSTRIES UNLIMITED, INC.; FEDERAL CARTRIDGE COMPANY; FOX HEAD, INC.; GOLD TIP, LLC; LOGAN OUTDOOR PRODUCTS, LLC; MICHAELS OF OREGON CO.; MILLETT INDUSTRIES; NIGHT OPTICS USA, INC.; NORTHSTAR OUTDOORS, LLC; QUIETKAT, INC.; STONE GLACIER, INC.; STONEY POINT PRODUCTS, INC.; VISTA OUTDOOR OPERATIONS LLC; VISTA OUTDOOR SALES LLC; WAWGD NEWCO, LLC; VISTA OUTDOOR INC.
To: JPMORGAN CHASE BANK, N.A., AS THE ADMINISTRATIVE AGENT
Reel/Frame 061521/0747 →
ABL INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Apr 1, 2021
From: AMMUNITION OPERATIONS LLC; BEE STINGER, LLC; BELL SPORTS, INC.; BUSHNELL HOLDINGS, INC.; BUSHNELL INC.; C PREME LIMITED LLC; CAMELBAK PRODUCTS, LLC; EAGLE INDUSTRIES UNLIMITED, INC.; FEDERAL CARTRIDGE COMPANY; GOLD TIP, LLC; LOGAN OUTDOOR PRODUCTS, LLC; MICHAELS OF OREGON CO.; MILLETT INDUSTRIES; NIGHT OPTICS USA, INC.; NORTHSTAR OUTDOORS, LLC; STONEY POINT PRODUCTS INC.; VISTA OUTDOOR INC.; VISTA OUTDOOR OPERATIONS LLC
To: CAPITAL ONE, NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
Reel/Frame 056033/0349 →
RELEASE OF ABL INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Apr 1, 2021
From: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
To: BEE STINGER, LLC; BELL SPORTS, INC.; BUSHNELL CORPORATION; BUSHNELL HOLDINGS, INC.; BUSHNELL INC.; MICHAELS OF OREGON CO.; C PREME LIMITED LLC; STONEY POINT PRODUCTS, INC.; CAMELBAK PRODUCTS, LLC; EAGLE INDUSTRIES UNLIMITED, INC.; FEDERAL CARTRIDGE COMPANY; GOLD TIP, LLC; JIMMY STYKS LLC; LOGAN OUTDOOR PRODUCTS, LLC; MILLETT INDUSTRIES; NIGHT OPTICS USA, INC.; VISTA OUTDOOR OPERATIONS LLC; VISTA OUTDOOR OPERATIONS LLC/ARMY/PPI; VISTA OUTDOOR OPERATIONS LLC/SWRI/IRA
Reel/Frame 055796/0690 →
RELEASE OF SECURITY AGREEMENT Recorded Oct 25, 2019
From: GACP FINANCE CO., LLC, AS ADMINISTRATIVE AGENT
To: BEE STINGER, LLC; BELL SPORTS, INC.; BUSHNELL HOLDINGS, INC.; BUSHNELL INC.; MICHAELS OF OREGON CO.; STONEY POINT PRODUCTS, INC.; C PREME LIMITED LLC; CAMELBAK PRODUCTS, LLC; EAGLE INDUSTRIES UNLIMITED, INC.; FEDERAL CARTRIDGE COMPANY; GOLD TIP, LLC; NORTHSTAR OUTDOORS, LLC (FKA JIMMY STYKS LLC); LOGAN OUTDOOR PRODUCTS, LLC; MILLETT INDUSTRIES; NIGHT OPTICS USA, INC.; VISTA OUTDOOR INC.; VISTA OUTDOOR OPERATIONS LLC
Reel/Frame 050827/0778 →
RELEASE OF SECURITY INTEREST Recorded Jul 11, 2019
From: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
To: BEE STINGER, LLC; BELL SPORTS, INC.; BUSHNELL HOLDINGS, INC.; BUSHNELL INC.; MICHAELS OF OREGON CO.; STONEY POINT PRODUCTS, INC.; C PREME LIMITED LLC; CAMELBAK PRODUCTS, LLC; EAGLE INDUSTRIES UNLIMITED, INC.; FEDERAL CARTRIDGE COMPANY; GOLD TIP, LLC; NORTHSTAR OUTDOORS, LLC, FORMERLY KNOWN AS JIMMY STYKS LLC; LOGAN OUTDOOR PRODUCTS, LLC; MILLETT INDUSTRIES; NIGHT OPTICS USA, INC.; VISTA OUTDOOR OPERATIONS LLC; VISTA OUTDOOR INC.
Reel/Frame 049725/0096 →
SECURITY INTEREST Recorded Nov 29, 2018
From: BEE STINGER LLC; BELL SPORTS, INC.; BUSHNELL HOLDINGS, INC.; BUSHNELL INC.; MICHAELS OF OREGON CO.; STONEY POINT PRODUCTS, INC.; C PREME LIMITED LLC; CAMELBAK PRODUCTS, LLC; EAGLE INDUSTRIES UNLIMITED, INC.; FEDERAL CARTRIDGE COMPANY; GOLD TIP, LLC; JIMMY STYKS LLC; LOGAN OUTDOOR PRODUCTS, LLC; MILLETT INDUSTRIES; NIGHT OPTICS USA, INC.; SAVAGE ARMS, INC.; SAVAGE SPORTS CORPORATION; SAVAGE RANGE SYSTEMS, INC.; VISTA OUTDOOR INC.; VISTA OUTDOOR OPERATIONS LLC
To: GACP FINANCE CO., LLC
Reel/Frame 047688/0306 →
ABL INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Nov 20, 2018
From: BEE STINGER, LLC; BELL SPORTS, INC.; BUSHNELL HOLDINGS, INC.; BUSHNELL INC.; CAMELBAK PRODUCTS, LLC; C PREME LIMITED LLC; EAGLE INDUSTRIES UNLIMITED, INC.; FEDERAL CARTRIDGE COMPANY; GOLD TIP, LLC; JIMMY STYKS LLC; LOGAN OUTDOOR PRODUCTS, LLC; MICHAELS OF OREGON CO.; MILLETT INDUSTRIES; NIGHT OPTICS USA, INC.; SAVAGE ARMS, INC.; SAVAGE RANGE SYSTEMS, INC.; SAVAGE SPORTS CORPORATION; STONEY POINT PRODUCTS INC.; VISTA OUTDOOR OPERATIONS LLC; VISTA OUTDOOR INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
Reel/Frame 047609/0001 →
TERM LOAN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Nov 19, 2018
From: BEE STINGER, LLC; BELL SPORTS, INC.; BUSHNELL HOLDINGS, INC.; BUSHNELL INC.; CAMELBAK PRODUCTS, LLC; C PREME LIMITED LLC; EAGLE INDUSTRIES UNLIMITED, INC.; FEDERAL CARTRIDGE COMPANY; GOLD TIP, LLC; JIMMY STYKS LLC; LOGAN OUTDOOR PRODUCTS, LLC; MICHAELS OF OREGON CO.; MILLETT INDUSTRIES; NIGHT OPTICS USA, INC.; SAVAGE ARMS, INC.; SAVAGE RANGE SYSTEMS, INC.; SAVAGE SPORTS CORPORATION; STONEY POINT PRODUCTS INC.; VISTA OUTDOOR OPERATIONS LLC; VISTA OUTDOOR INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
Reel/Frame 047602/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 2, 2016
From: ALLEN, SCOTT R.; PENNY, JAMES R.; SZELA, ALEXANDER J.; VALENCIA, JULIO; PIETRZAK, CHRISTOPHER T.
To: BELL SPORTS, INC.
Reel/Frame 040203/0543 →
Continuity (2)
Provisional Application 62250967 · Nov 4, 2015
Related Publication 20170119080A1 · May 4, 2017
Cited By (5)
US 12,268,270 US 12,303,766 US 12,478,126 US 12,564,777 US 12,678,682