Method for forming fine patterns
View Patent ↗A method of forming fine patterns includes the steps of forming a conductive layer on a base part, forming a sacrificial layer including an adhesive material on the conductive layer, the adhesive material including a catechol group, forming resist patterns on the sacrificial layer, and forming fine patterns by patterning the conductive layer using the resist patterns as a mask.
1. A method of forming fine patterns, the method comprising:
preparing a base part comprising a first area, a second area, and a boundary area between the first area and the second area;
forming a first sacrificial layer comprising a first adhesive material on the first area, the second area, and the boundary area, the first adhesive material comprising a catechol group;
forming first resist patterns on the first sacrificial layer;
forming a first cover pattern on the first sacrificial layer and on the first resist patterns to cover a portion of the first resist patterns overlapping the boundary area, the first cover pattern not covering the first resist patterns overlapping the first area;
forming first fine patterns by patterning the first area using the first resist patterns and the first cover pattern as a mask;
separating the first sacrificial layer from the base part; and
forming second fine patterns on the second area of the base part.
2. The method of claim 1 , wherein the first adhesive material comprises polydopamine (pDA) or polynorepinephrine (pNor).
3. The method of claim 1 , wherein separating the first sacrificial layer from the base part comprises immersing the first sacrificial layer in a basic solution or a hydrogen peroxide solution.
4. The method of claim 3 , wherein the basic solution comprises tetramethylammonium hydroxide (TMAH) or potassium hydroxide (KOH).
5. The method of claim 1 , wherein the first cover pattern further covers the first sacrificial layer overlapping the second area.
6. The method of claim 1 , wherein forming the first resist patterns comprises:
forming a first resist layer on the first sacrificial layer; and
transferring the shape of transfer patterns of a mold on the first resist layer through a first imprinting process.
7. The method of claim 1 , wherein forming the second fine patterns comprises:
forming a second sacrificial layer comprising a second adhesive material on the first area, the second area, and the boundary area, the second adhesive material comprising a catechol group;
forming second resist patterns on the second sacrificial layer;
forming a second cover pattern on the second sacrificial layer to cover a portion of the second resist patterns overlapping the boundary area, the second cover pattern not covering the second resist patterns overlapping the second area;
forming second fine patterns by patterning the second area using the second resist patterns and the second cover pattern as a mask; and
separating the second sacrificial layer from the base part.
8. The method of claim 7 , wherein the second adhesive material and the first adhesive material comprise the same material.
9. The method of claim 7 , wherein the second cover pattern further covers the second sacrificial layer overlapping the first area.
10. The method of claim 7 , wherein:
forming the first resist patterns comprises:
forming a first resist layer on the first sacrificial layer; and
transferring the shape of transfer patterns of a mold on the first resist layer through a first imprinting process; and
forming the second resist patterns comprises:
forming a second resist layer on the second sacrificial layer; and
transferring the shape of the transfer patterns of the mold onto the second resist layer through a second imprinting process.
11. The method of claim 1 , wherein a width of a pattern overlapping the boundary area is different from a width of a first fine pattern overlapping the first area.
12. The method of claim 7 , wherein a width of a pattern overlapping the boundary area is different from a width of a first fine pattern overlapping the first area and a width of a second fine pattern overlapping the second area.