Hydraulic manifold control assembly
A Hydraulic Manifold Control Assembly for use in connection with surface blowout preventers and diverter control systems. Said Hydraulic Manifold Control Assembly incorporates design elements and methods which reduce overall envelope dimensions, improving maintenance accessibility, thereby reducing overall installation and manufacturing time and ultimately contributing to a more robust, cost effective end-product. Said design elements and methods include: the use of intrinsically safe I/O modules and components; the employment of a removable valve assembly rack installation method; the use of a removable face plate for identification of flow control valves; the implementation of a digital automatic diverter sequence; the use of integrated manifold assemblies; and the integration of a wide-range function count.
1. An integrated manifold assembly comprising:
a manifold body, comprising a plurality of manifold ports;
a plurality of flow control valves, wherein each flow control valve of said plurality of flow control valves comprises: a valve actuator; mounting pads attached to said valve actuator; a plurality of solenoid valves attached to said mounting pads; and a lever; wherein each flow control valve of said plurality of said flow control valves is operable either by actuation of said lever or by actuation of at least one solenoid valve of said plurality of said solenoid valves;
a first regulator; and,
a second regulator;
wherein said first regulator and said second regulator are mounted in parallel to said manifold body; and, wherein each flow control valve of said plurality of flow control valves is connected to one of said manifold ports.
2. The integrated manifold assembly of claim 1 , wherein said manifold body further comprises an internally ported adapter, wherein said first regulator and said second regulator are mounted in parallel to said internally ported adapter.
3. The integrated manifold assembly of claim 1 , wherein said manifold body further comprises a pressure sensor; and wherein said integrated manifold assembly further comprises a connection port and a sensing line, wherein said pressure sensor is mounted to said connection port, and said sensing line connects said pressure sensor to at least one of said first regulator and said second regulator.
4. The integrated manifold assembly of claim 1 , further comprising a plurality of adapter plates, wherein said plurality of flow control valves are connected to said manifold body via said adapter plates.
5. The integrated manifold assembly of claim 1 , further comprising a regulator bypass flow control valve, wherein said regulator bypass flow control valve is operable to deliver hydraulic fluid at a selectable pressure to said flow control valves via said manifold body.
6. The integrated manifold assembly of claim 1 , further comprising a plurality of pressure switches, and wherein said manifold body further comprises a plurality of pressure sensing ports, wherein said pressure switches are mounted in said pressure sensing ports.