IP Library Patent Application 15349944
Patent Application
App. No. 15/349,944

UV-CURING OF LIGHT-RECEIVING SURFACES OF SOLAR CELLS

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Patent No.
US None
App. No.
15/349,944
Abstract

Methods of fabricating solar cells using UV-curing of light-receiving surfaces of the solar cells, and the resulting solar cells, are described herein. In an example, a method of fabricating a solar cell includes forming a passivating dielectric layer on a light-receiving surface of a silicon substrate. The method also includes forming an anti-reflective coating (ARC) layer below the passivating dielectric layer. The method also includes exposing the ARC layer to ultra-violet (UV) radiation. The method also includes, subsequent to exposing the ARC layer to ultra-violet (UV) radiation, thermally annealing the ARC layer.

Claims (30)

1 .- 18 . (canceled)

19 . A solar cell, comprising:

a passivating dielectric layer on a light-receiving surface of a silicon substrate;

an anti-reflective coating (ARC) layer, the ARC layer an ultra-violet (UV) radiation-cured and thermally annealed ARC layer; and

an intermediate material layer disposed between the passivating dielectric layer and the ARC layer, the intermediate material layer selected from the group consisting of an N-type micro-crystalline silicon layer, an N-type poly-crystalline silicon layer, a silicon-rich silicon nitride layer, and a Group III-V material layer, wherein the intermediate material layer is disposed on the passivating dielectric layer, and wherein the ARC layer is disposed on the intermediate material layer.

20 . (canceled)

21 . The solar cell of claim 19 , wherein the passivating dielectric layer comprises a silicon oxide layer.

22 . The solar cell of claim 19 , wherein the silicon substrate is an N-type monocrystalline silicon substrate.

23 . The solar cell of claim 19 , wherein the ARC layer comprises a silicon nitride layer.

24 . The solar cell of claim 19 , wherein the ARC layer comprises an amount of hydrogen therein.

25 . A solar cell, comprising:

a passivating dielectric layer on a light-receiving surface of a silicon substrate;

an intermediate material layer disposed on the passivating dielectric layer and the ARC layer, the intermediate material layer selected from the group consisting of an N-type micro-crystalline silicon layer and an N-type poly-crystalline silicon layer; and

an anti-reflective coating (ARC) layer on the intermediate material layer, the ARC layer an ultra-violet (UV) radiation-cured and thermally annealed ARC layer.

26 . The solar cell of claim 25 , wherein the passivating dielectric layer comprises a silicon oxide layer.

27 . The solar cell of claim 25 , wherein the silicon substrate is an N-type monocrystalline silicon substrate.

28 . The solar cell of claim 25 , wherein the ARC layer comprises a silicon nitride layer.

29 . The solar cell of claim 25 , wherein the ARC layer comprises an amount of hydrogen therein.

30 . The solar cell of claim 25 , wherein the intermediate material layer is an N-type micro-crystalline silicon layer.

31 . The solar cell of claim 25 , wherein the intermediate material layer is an N-type poly-crystalline silicon layer.

32 . A solar cell, comprising:

a passivating dielectric layer on a light-receiving surface of a silicon substrate;

an intermediate material layer disposed on the passivating dielectric layer and the ARC layer, the intermediate material layer selected from the group consisting of a silicon-rich silicon nitride layer, and a Group III-V material layer; and

an anti-reflective coating (ARC) layer on the intermediate material layer, the ARC layer an ultra-violet (UV) radiation-cured and thermally annealed ARC layer.

33 . The solar cell of claim 32 , wherein the passivating dielectric layer comprises a silicon oxide layer.

34 . The solar cell of claim 32 , wherein the silicon substrate is an N-type monocrystalline silicon substrate.

35 . The solar cell of claim 32 , wherein the ARC layer comprises a silicon nitride layer.

36 . The solar cell of claim 32 , wherein the ARC layer comprises an amount of hydrogen therein.

37 . The solar cell of claim 32 , wherein the intermediate material layer is a silicon-rich silicon nitride layer.

38 . The solar cell of claim 32 , wherein the intermediate material layer is a Group III-V material layer.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 24, 2025
From: TOTALENERGIES SE
To: MAXEON SOLAR PTE. LTD.
Reel/Frame 072946/0828 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 13, 2017
From: SHEN, YU-CHEN; JOHNSON, MICHAEL C.; RIM, SEUNG BUM
To: SUNPOWER CORPORATION
Reel/Frame 042697/0636 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 13, 2017
From: JAFFRENNOU, PÉRINE; POULAIN, GILLES OLAV TANGUY SYLVAIN
To: TOTAL MARKETING SERVICES
Reel/Frame 042697/0651 →