IP Library Granted Patent US 10,396,525
Granted Patent B2
US 10,396,525 · App. 15/355,996 · Granted Aug 27, 2019

Laser fault tolerance and self-calibration system

Inventor: Robert Joseph Foley (Portland, OR)
Assignee: NLIGHT, INC.
H01S5/0021G05B19/4065H01S3/06754H01S3/09408H01S3/1301H01S3/1305H01S5/06825H01S5/4012G05B2219/31366G05B2219/33198G06F21/31H01S3/094003H01S3/10069H01S3/1306H01S5/4025
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Quick Facts
Patent No.
US 10,396,525
App. No.
15/355,996
Granted
Aug 27, 2019
Kind
B2
Abstract

A laser diode system includes plurality of laser pumps, each of the plurality of laser pumps including a plurality of laser diode drivers and a plurality of laser diode elements, wherein each of the plurality of laser diode drivers is electrically coupled to power at least two of the plurality of laser diode elements. A combiner electrically is coupled to the plurality of laser diode elements to combine an output of each of the plurality of laser pumps to generate a combined output light. A controller identifies a failed laser pump or a failed laser diode element, receives an encoded key to gain access to the controller, and disables the failed laser pump or the failed laser diode element based at least in part on authenticating the encoded key.

Claims (47)

1. A method, comprising:

detecting, at a computing device, a failed laser diode element or a failed laser pump in a laser diode system including a plurality of laser diode elements arranged in a plurality of laser pumps;

receiving, using the computing device, an encoded key after the detecting;

disabling, using the computing device, the failed laser diode element or the failed laser pump in the laser diode system based at least in part on the encoded key; and

recalibrating, using the computing device, the laser diode system after disabling the failed laser diode element or the failed laser pump,

wherein the failed laser diode element or failed laser pump comprises a first laser diode element or a first laser pump and the other laser diode element(s) or laser pump(s) comprise second laser diode element(s) or second laser pump(s), and wherein the recalibrated laser diode system is configured to generate a power output signal using only the second laser diode element(s) and the second laser pump(s).

2. The method of claim 1 , further comprising:

authenticating, using the computing device, the encoded key; and

disabling, using the computing device, the first laser diode element or the first laser pump in the laser diode system based at least in part on the authenticating.

3. The method of claim 1 , further comprising:

receiving, using the computing device, a request to disable the first laser diode element or the first laser pump in the laser diode system; and

disabling the first laser diode element or the first laser pump in the laser diode system based at least in part on the request.

4. The method of claim 3 , further comprising:

receiving, at the computing device, an identification of the first laser diode element or the first laser pump in the request.

5. The method of claim 1 , wherein the power output signal comprises a reduced power output signal.

6. The method of claim 1 , further comprising:

denying access to the laser diode system based at least in part on failing to authenticate the encoded key.

7. A laser diode system, comprising:

a plurality of laser pumps, each of the plurality of laser pumps including a plurality of laser diode drivers and a corresponding plurality of laser diode elements, wherein each of the plurality of laser diode drivers is electrically coupled to power at least two of the plurality of laser diode elements;

a combiner electrically coupled to the plurality of laser diode elements to combine an output of each of the plurality of laser pumps to generate a combined output light; and

a controller to:

identify a failed laser pump or a failed laser diode element;

receive an encoded key to gain access to the controller;

disable the failed laser pump or the failed laser diode element based at least in part on authenticating the encoded key; and

recalibrate the laser diode system to account for the failed laser pump or the failed laser diode element, wherein the recalibrated laser diode system is configured to generate a power output signal using only a subset of the laser pumps or only a subset of the laser diode elements.

8. The laser diode system of claim 7 , wherein the power output signal comprises a reduced power output signal.

9. The laser diode system of claim 7 , wherein recalibrate the laser diode system includes recalibrate the combiner based at least in part on the failed laser pump or the failed laser diode element.

10. The laser diode system of claim 7 , wherein recalibrate the laser diode system includes reducing power output in proportion to a number of the failed laser diode drivers or a number of the failed laser diode elements.

11. The laser diode system of claim 7 ,

wherein each of the plurality of laser diode drivers includes a corresponding power supply; and

wherein the controller is further to identify a failed power supply.

12. The laser diode system of claim 7 , wherein the controller is further to deny access to the laser diode system based at least in part on an inability to authenticate the encoded key.

13. The laser diode system of claim 7 , wherein the controller is further to track the failed laser diode driver or the failed laser diode element.

14. A laser diode system, comprising:

a plurality of laser pumps, each of the plurality of laser pumps including a plurality of laser diode drivers and a corresponding plurality of laser diode elements, wherein each of the plurality of laser diode drivers is electrically coupled to power at least two of the plurality of laser diode elements; and

a controller to:

identify a failed laser pump or a failed laser diode element; and

automatically disable the failed laser pump or the failed laser diode element based at least in part on identifying the failed laser pump or the failed laser diode element; and

recalibrate the laser diode system to account for the failed laser pump or the failed laser diode element, wherein the recalibrated laser diode system is configured to generate a power output signal using only a subset of the laser pumps or a subset of the laser diode elements.

15. The laser diode system of claim 14 , further comprising:

a combiner electrically coupled to the plurality of laser diode elements to combine an output of each of the plurality of laser pumps to generate a combined output light.

16. The laser diode system of claim 14 , further comprising:

a plurality of gain elements electrically coupled to the plurality of pumps to increase a power level of a plurality of laser element output signals output from the plurality of laser diode drivers.

17. The laser diode system of claim 14 , wherein the controller is further to automatically disable the failed laser pump or the failed laser diode element based at least in part on decoding an encoded security key.

18. The laser diode system of claim 17 , wherein the controller is further to deny access to the laser diode system based at least in part on the encoded security key.

19. The laser diode system of claim 14 , wherein the power output signal comprises a reduced power output signal.

20. The laser diode system of claim 19 , wherein recalibrate the laser diode system to account for the failed laser pump or the failed laser diode element further comprises recalibrating one or more photo-sensors of the laser diode system based on reduced light associated with the reduced power output signal.

Assignments (4)
SECURITY INTEREST Recorded Oct 23, 2018
From: NLIGHT, INC.
To: PACIFIC WESTERN BANK
Reel/Frame 047291/0833 →
SECURITY INTEREST Recorded Mar 22, 2018
From: NLIGHT, INC.
To: PACIFIC WESTERN BANK
Reel/Frame 045676/0366 →
SECURITY INTEREST Recorded Jan 8, 2018
From: NLIGHT, INC.
To: PACIFIC WESTERN BANK
Reel/Frame 045019/0370 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 18, 2016
From: FOLEY, ROBERT JOSEPH
To: NLIGHT, INC.
Reel/Frame 040371/0617 →
Continuity (2)
Provisional Application 62257669 · Nov 19, 2015
Related Publication 20170149203A1 · May 25, 2017