System for gas compression on electric hydraulic fracturing fleets
Embodiments relate to hydraulic fracturing equipment powered by one or more natural gas turbine generators. Natural gas from a supply line is released via a valve into a turbine gas line. The turbine gas line includes one or more regulators to reduce the pressure of the natural gas stream in the turbine gas line to a pressure or pressure range optimum for one or more gas compressors. The gas compressors increase the pressure of the natural gas stream, which is then directed to one or more natural gas turbine generators. The natural gas turbine generators combust the natural gas to produce electricity, which powers electric hydraulic fracturing equipment.
1. An electric hydraulic fracturing system comprising:
an electric motor;
a hydraulic fracturing pump fluidly connected to a well and powered by the electric motor;
a valve with an open position and a closed position, the open position allowing a natural gas stream from a main gas line to enter a turbine gas line;
a sand trap downstream from the valve in the turbine gas line, the sand trap removing first particulates from the natural gas stream;
a separator downstream from the valve in the turbine gas line, the separator removing first liquids from the natural gas stream;
a hydraulic fracturing system pressure regulator downstream from the valve in the turbine gas line, the hydraulic fracturing system pressure regulator causing the natural gas stream to decrease in pressure;
a plurality of mobile compressors downstream from the pressure regulator in the turbine gas line, the compressors causing the natural gas stream to increase in pressure, wherein each of the plurality of mobile compressors is disposed on a respective plurality of compressor trailers and wherein each of the plurality of mobile compressors is provided with an associated mobile compressor pressure regulator between the hydraulic fracturing system pressure regulator and each of the plurality of mobile compressors;
filtration units downstream from the compressors in the turbine gas line, the filtration units removing second particulates and second liquids from the natural gas stream; and
one or more natural gas turbine generators downstream from the filtration units in the turbine gas line, the one or more natural gas turbine generators combusting natural gas from the natural gas stream to generate electric power for the electric motor.
2. The system of claim 1 , further comprising: a compressor inlet manifold downstream from the hydraulic fracturing system pressure regulator and upstream from the compressors in the turbine gas line, the compressor inlet manifold splitting the natural gas stream into compressor sub-streams for each of the respective compressors to distribute natural gas from the natural gas stream to the compressors.
3. The system of claim 2 , wherein the separator comprises a first separator, the system further comprising:
a compressor outlet manifold downstream from the compressors in the turbine gas line, the compressor outlet manifold merging the compressor sub-streams corresponding to the compressors;
a second separator downstream from the compressor outlet manifold, the second separator removing third liquids from the natural gas stream after the natural gas stream is merged from the compressor sub-streams; and
a filtration inlet manifold downstream from the second separator in the turbine gas line, the filtration inlet manifold splitting the natural gas stream into filtration sub-streams for each of the respective filtration units to distribute natural gas from the natural gas stream evenly to the filtration units.
4. The system of claim 1 , wherein the hydraulic fracturing system pressure regulator comprises a plurality of pressure regulator branches; wherein each pressure regulator branch includes at least one branch valve, each branch valve having an open position to permit the passage of natural gas through that branch and a closed position to prevent the passage of natural gas through that branch, each branch valve being independently controllable; and wherein each pressure regulator branch further includes at least one branch regulator, each branch regulator capable of effecting a pressure drop to natural gas passing through that branch, each branch regulator being independently controllable.
5. An electric hydraulic fracturing system comprising:
a natural gas source providing a natural gas stream to a turbine gas line;
a plurality of mobile natural gas compressors configured to receive natural gas from the natural gas stream at a first pressure and discharge natural gas to the natural gas stream at a second pressure, the second pressure being higher than the first pressure, wherein each of the plurality of mobile compressors is disposed on a respective plurality of compressor trailers and wherein each of the plurality of natural gas compressors is provided at least one associated mobile compressor pressure regulator positioned before each of the plurality of mobile natural gas compressors, at least one sand trap, and at least one three-phase separator regulators, sand traps, or three-phase separators;
a filtration unit downstream from the natural gas compressor in the turbine gas line, the filtration unit configured to remove at least one of particulates or liquids from the natural gas stream;
a natural gas turbine generator downstream from the filtration unit in the turbine gas line, the natural gas turbine generator combusting natural gas from the natural gas stream to generate electricity;
an electric motor powered by electricity produced by the natural gas turbine generator; and
a hydraulic fracturing pump fluidly connected to a well and powered by the electric motor.
6. The system of claim 5 , wherein the natural gas source comprises a natural gas supply line of a hydraulic fracturing site, the system further comprising a valve with an open position and a closed position, the open position permitting natural gas from the natural gas supply line to enter the turbine gas line.