IP Library Granted Patent US 10,492,800
Granted Patent B2
US 10,492,800 · App. 15/357,373 · Granted Dec 3, 2019

Bone cutting instrument with expandable section

Inventor: Erik Papenfuss (Naples, FL)
Assignee: Lenkbar, LLC
A61B17/1617
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Quick Facts
Patent No.
US 10,492,800
App. No.
15/357,373
Granted
Dec 3, 2019
Kind
B2
Abstract

An instrument for cutting bone includes a hollow shaft having a sidewall. A cutting element is at least partially housed in the hollow shaft. The cutting element can include one or more cutting blades that are radially expandable through the sidewall. The instrument can also include a piercing tip on a distal end of the hollow shaft is located distally of the one or more cutting blades. In addition, the instrument can include an expansion element for radially expanding the one or more cutting blades through the sidewall.

Claims (41)

1. An instrument for cutting bone, the instrument having a longitudinal axis and comprising:

a hollow shaft comprising a sidewall;

a cutting element at least partially housed in the hollow shaft, the cutting element comprising one or more cutting blades that are radially expandable, relative to the longitudinal axis, through the sidewall;

a piercing tip on a distal end of the hollow shaft, the piercing tip located distally of the one or more cutting blades; and

an expansion element for radially expanding the one or more cutting blades radially outwardly with respect to the longitudinal axis of the instrument and through the sidewall of the hollow shaft,

each of the one or more cutting blades comprising a first end having a cutting edge, a second end opposite the first end, and a center point located equidistant from the first end and the second end,

wherein the expansion element comprises an activation rod disposed inside the hollow shaft, and

wherein each of the one or more cutting blades is mounted to the activation rod at its center point.

2. The instrument of claim 1 , wherein the sidewall of the hollow shaft defines one or more apertures extending completely through the sidewall.

3. The instrument of claim 2 , wherein the one or more apertures are axially and radially aligned with the one or more cutting blades inside the hollow shaft.

4. The instrument of claim 2 , wherein each of the one or more apertures are closed on four sides within the sidewall of the hollow shaft.

5. The instrument of claim 1 , wherein the activation rod comprises a distal end, the distal end having a distal end face.

6. The instrument of claim 5 , wherein the one or more cutting blades are mounted to the distal end face.

7. The instrument of claim 6 , wherein the one or more cutting blades are slidably coupled to the distal end face.

8. The instrument of claim 5 , wherein the one or more cutting blades are radially expandable, relative to the longitudinal axis, through the sidewall in response to rotation of the activation rod inside the hollow shaft.

9. The instrument of claim 1 , wherein the activation rod is rotatable relative to the hollow shaft between a first orientation, in which the one or more cutting blades are radially expanded through the one or more apertures to a cutting position, and a second orientation, in which the one or more cutting blades are radially retracted through the one or more apertures to a stowed position.

10. The instrument of claim 9 , wherein the one or more cutting blades define a circular cutting path in the cutting position, the circular cutting path having a cutting path diameter larger than a diameter of the hollow shaft.

11. The instrument of claim 10 , wherein the cutting path diameter is between about 6.75 mm and about 7.25 mm.

12. The instrument of claim 10 , wherein the cutting path diameter is about 7.0 mm.

13. The instrument of claim 1 , wherein the one or more cutting blades are coupled to a distal end of the activation rod.

14. The instrument of claim 13 , wherein the one or more cutting blades are pivotably mounted to the distal end of the activation rod.

15. The instrument of claim 13 , wherein the one or more cutting blades are slidably coupled to the distal end of the activation rod.

16. The instrument of claim 13 , wherein the activation rod comprises a cam mechanism for radially expanding the one or more cutting blades.

17. The instrument of claim 16 , wherein the cam mechanism comprises one or more pins extending longitudinally from the distal end of the activation rod.

18. The instrument of claim 17 , wherein the one or more cutting blades are mounted on the one or more pins to mount the one or more cutting blades to the distal end of the activation rod.

19. The instrument of claim 1 , wherein the piercing tip comprises a drill bit.

20. The instrument of claim 1 , wherein the one or more cutting blades are entirely contained within a perimeter of the hollow shaft when the activation rod is rotated to the second orientation.

21. The instrument of claim 1 , wherein the first end and second end of each of the one or more cutting blades are convexly curved.

22. The instrument of claim 21 , wherein the first end and second end of each of the one or more cutting blades are circular.

23. The instrument of claim 22 , wherein the first end and second end of each of the one or more cutting blades have a common radius of curvature, and the hollow shaft is cylindrical with a circular exterior sharing said common radius of curvature, such that the one or more cutting blades are retractable into the hollow shaft with their respective first end and second end sitting flush with, and conforming to, the circular exterior of the hollow shaft to form a smooth and continuous exterior.

24. The instrument of claim 1 , wherein the first end of each of the one or more cutting blades comprises a first perimeter length, and the second end of each of the one or more cutting blades comprises a second perimeter length, the first perimeter length being longer than the second perimeter length.

25. An instrument for cutting bone, the instrument having a longitudinal axis and comprising:

a hollow shaft comprising a sidewall;

a cutting element at least partially housed in the hollow shaft, the cutting element comprising one or more cutting blades that are radially expandable, relative to the longitudinal axis, through the sidewall;

a piercing tip on a distal end of the hollow shaft, the piercing tip located distally of the one or more cutting blades; and

an expansion element for radially expanding the one or more cutting blades radially outwardly with respect to the longitudinal axis of the instrument and through the sidewall of the hollow shaft,

wherein the expansion element comprises an activation rod disposed inside the hollow shaft,

wherein the activation rod is rotatable relative to the hollow shaft between a first orientation, in which the one or more cutting blades are radially expanded through one or more apertures to a cutting position, and a second orientation, in which the one or more cutting blades are radially retracted through the one or more apertures to a stowed position,

each of the one or more cutting blades comprising a first end having a cutting edge, a second end opposite the first end, and a center point located equidistant from the first end and the second end,

wherein each of the one or more cutting blades is mounted to the activation rod at its center point, and

wherein the one or more cutting blades are entirely contained within a perimeter of the hollow shaft when the activation rod is rotated to the second orientation.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 28, 2024
From: LENKBAR, LLC
To: IN'TECH MEDICAL SAS
Reel/Frame 067539/0800 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 12, 2016
From: PAPENFUSS, ERIK
To: LENKBAR, LLC
Reel/Frame 040709/0592 →
Continuity (2)
Provisional Application 62259847 · Nov 25, 2015
Related Publication 20170143352A1 · May 25, 2017
Cited By (5)
US 12,414,792 US 12,465,387 US 12,582,435 US 12,661,208 US 12,714,442