Peel and stick waterproofing material
Disclosed is waterproofing sheeting that uses a polyester layer that provides high lateral stability and puncture resistance. The waterproof sheeting can be used in many applications including waterproof roof underlayments, waterproof sheeting for foundations, underlayment for tile and flooring and various other applications. The waterproof sheeting can be manufactured without many of the problems associated with the granular coatings of existing waterproof sheeting that create excessive wear and environmental hazards.
1. A self-adhesive protective sheet for attachment to a protected surface comprising:
a first polyester layer comprising polyester fibers;
a second polyester layer comprising polyester fibers, said polyester fibers of said first polyester layer thermally bonded to each other and to said polyester fibers of said second polyester layer, which are also bonded to each other, to form a non-woven, liquid permeable, double thickness polyester sheet that is resistant to puncture, tearing and ripping;
an asphalt layer that is partially absorbed by said non-woven, liquid permeable, double thickness polyester sheet when asphalt, that forms said asphalt layer, is applied to said non-woven, liquid permeable, double thickness polyester sheet in a liquid state, so that a first side of said asphalt layer is bonded to said non-woven, liquid permeable, double thickness polyester sheet when said asphalt layer is in a solid state, said asphalt layer having a second side that has a tacky surface;
a release film disposed on said second side of said asphalt layer that is secured to said tacky surface and can be peeled from said tacky surface so that said tacky surface can be attached to said protected surface.
2. The self-adhesive protective sheet of claim 1 wherein said polyester fibers comprise polyethylene terephthalate (PET) fibers.
3. The self-adhesive protective sheet of claim 2 further comprising:
a polymer mixed with said asphalt that causes said asphalt layer to remain tacky when said asphalt layer is in a solid state.
4. The self-adhesive protective sheet of claim 3 further comprising:
a waterproof film disposed on an exposed portion of said first side of said asphalt layer that provides a waterproof seal when an adjacent self-adhesive protective sheet is disposed over said exposed portion of said first side of said asphalt layer.
5. A self-adhesive protective sheet or attachment to a protected surface comprising:
a polyester sheet comprising a first layer of polyester fibers and a second layer of polyester fibers, said first layer of polyester fibers thermally bonded to each other and to said second layer of polyester fibers that are also bonded to each other to form a non-woven, liquid permeable, double thickness polyester layer, which is resistant to puncture, tearing and ripping;
a fiberglass layer;
a first asphalt layer that is bonded, on a first side to said polyester sheet and on a second side to said fiberglass layer, as a result of said first asphalt layer being partially absorbed by said polyester sheet on said first side of said first asphalt layer and partially absorbed by said fiberglass layer on said second side of said asphalt layer;
a second asphalt layer having a first side that is disposed on, and bonded to, said fiberglass layer, and a second side having a tacky surface;
a release film disposed on said second side of said second asphalt layer that is secured to said tacky surface and that can be peeled from said tacky surface, so that said tacky surface can be attached to said protected surface.
6. The self-adhesive protective sheet of claim 5 , wherein said polyester fibers comprise polyethylene terephthalate (PET) fibers.
7. The self-adhesive protective sheet of claim 6 further comprising:
a polymer mixed with said first asphalt layer and said second asphalt layer so that said first asphalt layer and said second asphalt layer remain tacky in a solid state.
8. The self-adhesive protective sheet of claim 7 wherein said polyester fibers are bonded together by applying heat to said polyester fibers.