Modular HVAC System
A heating, ventilation, and air conditioning (HVAC) module, for a HVAC system, mountable to a work machine, the HVAC module comprising a housing having at least one air outlet and at least one air inlet communicable with ducting on the work machine for conveying air into and out of the operator cab of the work machine. The module also includes a mounting assembly for pivotably attaching the housing to the work machine. The housing is moveable between an operating position where the outlet and inlet are in contact with a ducting interface on the work machine, and a maintenance position, where the housing is pivoted upwards to disconnect from ducting interface of the work machine to allow access to underlying components of the work machine.
1. A heating, ventilation, and air conditioning (HVAC) module, for an HVAC system, mountable to a work machine, the HVAC module comprising:
a housing defining a first air port and a second air port communicable with ducting on the work machine for conveying air into and out of an operator cab of the work machine;
an HVAC evaporator disposed within the housing, the first air port being fluidly coupled with the second air port via the HVAC evaporator; and
a pivotal mounting assembly for pivotably attaching the housing to the work machine,
wherein the housing is moveable between an operating position where the the first air port is in contact with a ducting interface on the work machine, and a maintenance position, where the housing is pivoted upwards to disconnect from the ducting interface of the work machine to allow access to underlying components of the work machine,
wherein the housing includes an upper lid disposed on a lower box, an external surface of the upper lid facing away from the lower box along an upward vertical direction,
wherein an aperture of the first air port faces a downward vertical direction, the downward vertical direction being opposite the upward vertical direction,
wherein the aperture of the first air port is arranged to mate with one opening of an inlet opening and an outlet opening, on the work machine, the one opening of the inlet opening and the outlet opening facing the upward vertical direction,
wherein the upper lid includes a hood portion, and
wherein the aperture of the first air port is at least partly defined by the hood portion of the upper lid.
2. The HVAC module according to claim 1 , wherein the pivotal mounting assembly includes at least one pivot hinge located on a first side of the housing, and the aperture of the first air port is located on a second side of the housing, the first side of the housing being opposite the second side of the housing.
3. The HVAC module according to claim 2 , wherein the pivotal mounting assembly includes at least one lifting linkage on one or more sides of the housing that are perpendicular to the first side of the housing where the pivotal mounting assembly is located.
4. The HVAC module according to claim 1 , wherein the HVAC module is a unitary assembly that is removable from the work machine and replaceable.
5. The HVAC module according to claim 1 , further comprising a motor operatively coupled to a compressor, and a condenser fluidly coupled to the compressor and the HVAC evaporator,
the motor, the compressor, and the condenser all being disposed within the housing.
6. The HVAC module according to claim 1 , wherein the upper lid is removable from the lower box.
7. The HVAC module according to claim 2 , further comprising latching elements to secure the housing in the operating position, the latching elements being located on a side of the housing opposite the at least one pivot hinge.
8. A heating, ventilation, and air conditioning (HVAC) system for a work machine, the HVAC system comprising:
an HVAC module mountable to a work machine, the HVAC module comprising:
a housing including an upper lid disposed on a lower box, an external surface of the upper lid facing away from the lower box along an upward vertical direction,
the housing defining a first air port and a second air port communicable with ducting on the work machine for conveying air into and out of an operator cab of the work machine,
an aperture of the first air port facing a downward vertical direction, the downward vertical direction being opposite the upward vertical direction;
an HVAC evaporator disposed within the housing, the first air port being fluidly coupled with the second air port via the HVAC evaporator;
a mounting assembly for pivotably attaching the housing to the work machine; and
a receiver box mountable to the work machine adjacent to the housing, the receiver box being connectable to ducting on the work machine and including an inlet opening and an outlet opening, one opening of the inlet opening and the outlet opening facing the upward vertical direction,
wherein the housing is moveable between an operating position that effects a ducting interface where the aperture of the first air port is in contact with the one opening of the inlet opening and the outlet opening on the receiver box facing the upward vertical direction, and a maintenance position, where the housing is pivoted upwards to disconnect the ducting interface to allow access to underlying components of the work machine,
wherein the upper lid includes a hood portion, and
wherein the aperture of the first air port is at least partly defined by the hood portion of the upper lid.
9. The HVAC system according to claim 8 , further comprising ducting mountable to the work machine, the ducting including an inlet duct and an outlet duct, both the inlet duct and the outlet duct comprising a fixed duct section configured to connect to the operator cab and a flexible duct section configured to connect to the receiver box.
10. The HVAC system according to claim 8 , wherein, in the operating position, the aperture of the first air port of the HVAC module abuts against the one opening of the inlet opening and the outlet opening of the receiver box facing the upward vertical direction, with their respective surfaces aligned, the ducting interface being sealed by a seal located about the one opening of the inlet opening and the outlet opening of the receiver box facing the upward vertical direction.
11. The HVAC system according to claim 8 , wherein the housing is configured to be mounted to at least partially sit within a recess formed in a top deck of the work machine.
12. The HVAC system according to claim 8 , wherein the receiver box has an inlet channel and outlet channel aligned one above the other, both running in a generally horizontal direction, the generally horizontal direction being transverse to the upward vertical direction.
13. The HVAC module according to claim 1 ,
wherein the aperture of the first air port extends beyond an interface between the upper lid and the lower box along a transverse direction, the transverse direction being transverse to the upward vertical direction.
14. The HVAC system according to claim 8 , wherein the aperture of the first air port extends beyond an interface of the upper lid and the lower box along a transverse direction, the transverse direction being transverse to the upward vertical direction.
15. A heating, ventilation, and air conditioning (HVAC) system for a work machine, the HVAC system comprising:
an HVAC module mountable to a work machine, the HVAC module comprising:
a housing including an upper lid disposed on a lower box, an external surface of the upper lid facing away from the lower box along an upward vertical direction,
the housing defining a first air port and a second air port communicable with ducting on the work machine for conveying air into and out of an operator cab of the work machine,
an aperture of the first air port facing a downward vertical direction, the downward vertical direction being opposite the upward vertical direction;
an HVAC evaporator disposed within the housing, the first air port being fluidly coupled with the second air port via the HVAC evaporator;
a mounting assembly for pivotably attaching the housing to the work machine; and
a receiver box mountable to the work machine adjacent to the housing, the receiver box being connectable to ducting on the work machine and including an inlet opening and an outlet opening, one opening of the inlet opening and the outlet opening facing the upward vertical direction,
wherein the housing is moveable between an operating position that effects a ducting interface where the aperture of the first air port on the housing is in contact with the one opening of the inlet opening and the outlet opening on the receiver box facing the upward vertical direction, and a maintenance position, where the housing is pivoted upward to disconnect the ducting interface to allow access to underlying components of the work machine, and
wherein the aperture of the first air port extends beyond an interface of the upper lid and the lower box along a transverse direction, the transverse direction being transverse to the upward vertical direction.
16. The HVAC module according to claim 1 , wherein the first air port is an air outlet of the housing disposed downstream of the HVAC evaporator along an air flow direction through the HVAC evaporator, and
the one opening of the inlet opening and the outlet opening facing the upward vertical direction is the inlet opening.
17. The HVAC module according to claim 16 , wherein the second air port is an air inlet of the housing disposed upstream of the HVAC evaporator along an air flow direction through the HVAC evaporator, and
both the inlet opening and the outlet opening face the upward vertical direction.
18. The HVAC module according to claim 1 , wherein the first air port is an air inlet of the housing disposed upstream of the HVAC evaporator along an air flow direction through the HVAC evaporator, and
the one opening of the inlet opening and the outlet opening facing the upward vertical direction is the outlet opening.
19. The HVAC module according to claim 18 , wherein the aperture of the first air port and the aperture of the second air port are located on a same side of the housing.
20. The HVAC system of claim 8 , wherein the first air port is an air outlet of the housing disposed downstream of the HVAC evaporator along an air flow direction through the HVAC evaporator, and
the one opening of the inlet opening and the outlet opening facing the upward vertical direction is the inlet opening.