IP Library Granted Patent US 10,343,925
Granted Patent B2
US 10,343,925 · App. 15/368,066 · Granted Jul 9, 2019

Method for preparing zeolite catalyst

Inventors: Suk Bong Hong (Pohang-si, KR); Donghui Jo (Gongju-si, KR); Taekyung Ryu (Daejeon, KR); Gi Tae Park (Daegu, KR); In-Sik Nam (Pohang-si, KR); Pyung Soon Kim (Suwon-si, KR); Chang Hwan Kim (Seongnam-si, KR)
Assignees: Hyundai Motor Company; KIA Motors Corporation; Postech Academy-Industry Foundation
C01B39/145B01D53/944B01D53/9418B01D53/9459B01J29/7607B01D2255/20738B01D2255/20761B01D2255/50B01J2229/186B01J2229/20
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,343,925
App. No.
15/368,066
Granted
Jul 9, 2019
Kind
B2
Abstract

A method for manufacturing a zeolite catalyst includes: manufacturing a first Linde Type A (LTA) zeolite using an LTA seed; manufacturing a second LTA zeolite including ions by substituting ions to the first LTA zeolite; and manufacturing a copper LTA zeolite by performing copper ion exchange on the second LTA zeolite.

Claims (28)

1. A method for manufacturing a zeolite catalyst, the method comprising steps of:

manufacturing a first Linde Type A (LTA) zeolite, which includes first ions, using an LTA seed;

manufacturing a second LTA zeolite including second ions by substituting the second ions in place of the first ions in the first LTA zeolite; and

manufacturing a copper LTA zeolite by substituting copper ions in place of the second ions in the second LTA zeolite;

wherein an Si/Al molar ratio of the zeolite catalyst is 5 to 30.

2. The method for of claim 1 , wherein the step of manufacturing the second LTA zeolite comprises mixing the first LTA zeolite with an ammonium salt solution to react them and then performing drying, and

wherein the ammonium salt is ammonium nitrate (NH 4 NO 3 ).

3. The method of claim 1 , wherein the step of substituting the copper ions in place of the second ions in the second LTA zeolite comprises: mixing the second LTA zeolite to a copper precursor solution and then stirring.

4. The method of claim 3 , further comprising, after the step of manufacturing the copper LTA zeolite: performing heat treatment on the copper LTA zeolite.

5. The method of claim 4 , wherein the heat treatment is performed while increasing a temperature to 400° C. to 750° C. at a rate of 1 to 30° C./min.

6. The method of claim 5 , wherein the heat treatment is performed for about 1 to 24 h.

7. A method for manufacturing a zeolite catalyst, the method comprising steps of:

manufacturing a first LTA zeolite, which includes first ions, using an LTA seed;

manufacturing a second LTA zeolite including ions by substituting second ions in place of ions in the first LTA zeolite; and

manufacturing an iron LTA zeolite by substituting iron ions in place of the second species ions in the second LTA zeolite.

8. The method of claim 7 , wherein the step of manufacturing the second LTA zeolite comprises: mixing the first LTA zeolite with an ammonium salt solution to react them and then performing drying, and

wherein the ammonium salt is ammonium nitrate (NH 4 NO 3 ).

9. The method of claim 8 , wherein the step of substituting the iron ions in place of the second ions in the second LTA zeolite further comprises: mixing the second LTA zeolite with at least one of iron(III) nitrate nonahydrate (Fe(NO 3 ) 3 .9H 2 O), sulfuric acid hydrate (FeSO 4 .7H 2 O), iron(II) oxalate dihydrate (FeC 2 O 4 .2H 2 O), and iron(III) chloride tetrahydrate (FeCl 2 .4H 2 O) and stirring.

10. The method of claim 9 , further comprising, after the step of substituting iron ions in place of the second ions in the second LTA zeolite:

performing heat treatment on the iron LTA zeolite.

11. The method for manufacturing the zeolite catalyst of claim 7 , wherein a Si/Al molar ratio of the zeolite catalyst is 5 to 30.

12. A method for manufacturing a zeolite catalyst, the method comprising:

preparing a first mixture by mixing a 1,2-dimethyl-3-(4-methylbenzyl)imidazolium hydroxide aqueous solution, aluminum hydroxide (Al(OH) 3 ), and tetramethylammonium hydroxide pentahydrate;

preparing a second mixture by mixing tetraethyl orthosilicate (TEOS) (Si(OC 2 H 5 ) 4 ) into the first mixture and then mixing an LTA seed thereto;

preparing a third mixture by evaporating ethanol and water contained in the second mixture;

preparing a first LTA zeolite by mixing a hydrofluoric aqueous solution into the third mixture, heating, and then performing drying;

preparing a second LTA zeolite including NH 4 + ions by mixing the first LTA zeolite with an ammonium nitrate (NH 4 NO 3 ) solution to react them and then drying; and

preparing a third LTA zeolite by mixing the second LTA zeolite with copper acetate monohydrate solution to react them and then performing drying.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 30, 2021
From: POSTECH ACADEMY-INDUSTRY FOUNDATION
To: HYUNDAI MOTOR COMPANY; KIA MOTORS CORPORATION
Reel/Frame 058249/0100 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 2, 2016
From: HONG, SUK BONG; JO, DONGHUI; RYU, TAEKYUNG; PARK, GI TAE; NAM, IN-SIK; KIM, PYUNG SOON; KIM, CHANG HWAN
To: HYUNDAI MOTOR COMPANY; KIA MOTORS CORPORATION; POSTECH ACADEMY-INDUSTRY FOUNDATION
Reel/Frame 040499/0693 →
Priority Claims (1)
KR 10-2016-0016512 · Feb 12, 2016 · national
Continuity (1)
Related Publication 20170233258A1 · Aug 17, 2017