IP Library Granted Patent US 9,915,640
Granted Patent B2
US 9,915,640 · App. 15/369,084 · Granted Mar 13, 2018

System and process of utilizing oil quality analysis and dissolved gas analysis to detect early stage problems in oil filled electrical apparatuses

Inventors: John Pruente (Keller, TX); Nuwan Rodrigo (Little Elm, TX)
Assignee: SPX TRANSFORMER SOLUTIONS, INC.
G01N33/2888G01N33/2841
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Quick Facts
Patent No.
US 9,915,640
App. No.
15/369,084
Granted
Mar 13, 2018
Kind
B2
Abstract

A system and a process for detecting early stage electrical components problems with an analysis system is disclosed. The system process includes determining an oil quality of the oil of an electrical component using the analysis system. The system the process further including determining dissolved gases in the oil of the electrical component using the analysis system, processing and analyzing the oil quality and the dissolved gases using the analysis system, and determining whether there are problems in the electrical component using the analysis system.

Claims (38)

1. A system for detecting early stage electrical component problems comprising:

an oil quality analysis device configured to determine an oil quality of an oil of an electrical component in response to periodic sampling;

a dissolved gas analysis device configured to determine dissolved gases in the oil of the electrical component in response to periodic sampling; and

an analysis device configured to process and analyze the oil quality determined by the oil quality analysis device and the dissolved gases determined by the dissolved gas analysis device, the analysis device further configured to determine whether there are problems in the electrical component based on predetermined user configurable parameters,

wherein the analysis device is further configured to determine a trend in at least one of the quality of the oil and the dissolved gases in the oil;

wherein the analysis device is further configured to determine whether at least one of the quality of the oil and the dissolved gases in the oil exceed discrete limits and/or show an increasing trend; and

wherein the analysis device is further configured to at least one of communicate and notify when at least one of the trend is unacceptable and when discrete limits have been exceeded.

2. The system according to claim 1 wherein the dissolved gas analysis device comprises at least one of a gas chromatograph, flame ionization detector, a thermal conductivity detector, a methanizer, at least one specific solid-state gas sensor, and a multiple gas extractor.

3. The system according to claim 1 wherein the dissolved gas analysis device is configured to determine at least one of concentration levels of gas and a nitrogen-oxygen ratio.

4. The system according to claim 1 wherein the oil quality analysis device is configured to determine at least one of an acidity of the oil, an interfacial tension of the oil, a particle count in the oil, permittivity of the oil, oil color, dielectric breakdown, power factor, and moisture content.

5. The system according to claim 1 wherein the analysis device is further configured to determine a trend in at least one of the quality of the oil and the dissolved gases in the oil.

6. The system according to claim 1 wherein the analysis device is further configured to determine a rolling trend looking at a specific historical period of time including one of days, weeks, months, and years.

7. The system according to claim 1 wherein the analysis device is further configured to determine whether at least one of the quality of the oil and the dissolved gases in the oil exceed discrete limits.

8. The system according to claim 1 further comprising a communication device configured to communicate at least one of data, a status, the problems, recommended next steps and additional testing to confirm the electrical component condition over a communication channel.

9. A monitoring system comprising the system for detecting early stage electrical component problems of claim 1 further comprising a communication channel to communicate with the system for detecting early stage electrical components problems.

10. A system for detecting early stage electrical component problems comprising:

means for determining an oil quality of an oil of an electrical component in response to periodic sampling;

means for determining dissolved gases in the oil of the electrical component in response to periodic sampling; and

means for processing and analyzing the oil quality and the dissolved gases to determine whether there are problems in the electrical component based on predetermined parameters,

wherein the means for processing and analyzing oil quality further determines a trend in at least one of the quality of the oil and the dissolved gases in the oil;

wherein the means for processing and analyzing further determines whether at least one of the quality of the oil and the dissolved gases in the oil exceeds discrete limits; and

wherein the means for processing and analyzing further communicates when the trend is unacceptable and when the discrete limits have been exceeded or show increasing trends over time.

11. The system according to claim 10 further comprising communication means for communicating at least one of data, a status, and the problems in the electrical components over a communication channel and recommended next steps or additional testing to confirm the electrical component condition.

12. A monitoring system comprising the system for detecting early stage electrical component problems of claim 10 and further comprising:

communication channel means for communicating with the system for detecting early stage electrical components problems.

13. A process for detecting early stage electrical component problems with an analysis system comprising:

determining an oil quality of an oil of an electrical component in response to periodic sampling using the analysis system;

determining dissolved gases in the oil of the electrical component in response to periodic sampling using the analysis system;

processing and analyzing the oil quality and the dissolved gases using the analysis system;

determining whether there are problems in the electrical component using the analysis system based on predetermined parameters

determining a trend in at least one of the quality of the oil and the dissolved gases in the oil;

determining whether at least one of the quality of the oil and the dissolved gases in the oil exceed discrete limits; and

communicating when at least one of the trend is unacceptable and when discrete limits have been exceeded.

14. The process according to claim 13 further comprising communicating at least one of data, a status, and the problems in the electrical components over a communication channel.

15. The process according to claim 13 further comprising:

monitoring a plurality of analysis systems;

communicating with the plurality of analysis systems; and

reporting information related to the monitoring and communicating.

Assignments (2)
CHANGE OF NAME Recorded Oct 12, 2022
From: SPX TRANSFORMER SOLUTIONS, INC.
To: PROLEC-GE WAUKESHA, INC.
Reel/Frame 061664/0629 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 24, 2017
From: PRUENTE, JOHN
To: SPX TRANSFORMER SOLUTIONS, INC.
Reel/Frame 043934/0513 →
Continuity (3)
Continuation 14209759 · Mar 13, 2014
Provisional Application 61781207 · Mar 14, 2013
Related Publication 20170082595A1 · Mar 23, 2017