A method for fluidly sealing two conduits having mating surfaces is described. The method includes positioning a gasket between the surfaces, securing the two conduits together with the gasket interposed between the mating surfaces wherein the gasket includes an outer seal with a first thickness and an inner seal with a thickness greater than that of the outer seal. The step of positioning and/or the step of securing includes compressing the thickness of the inner seal. Methods of making the gaskets are also disclosed.
1. A method of fluidly sealing two conduits having mating surfaces, comprising:
positioning a gasket between the mating surfaces; and
securing the two conduits together with the gasket interposed between the mating surfaces;
wherein the gasket comprises
a core comprising top and bottom surfaces comprising a series of serrations;
two sealing layers capable of fluidly sealing the two conduits, wherein the core is between the two sealing layers;
a deformable material capable of fluidly sealing the two conduits, wherein the deformable material is adjacent to and radially inward from the sealing layers;
wherein prior to positioning the gasket, the deformable material has a thickness measured from a top surface to a bottom surface of the deformable material that is greater than a thickness measured from a top surface to a bottom surface of the sealing layers; and
wherein the step of positioning and/or the step of securing comprises compressing the thickness of the deformable material.
2. The method of claim 1 , wherein the deformable material is secured to the core.
3. The method of claim 1 , wherein the deformable material has a compressability of 30% to 90%.
4. The method of claim 1 , wherein the deformable material is more compressible than the sealing layers.
5. The method of claim 1 , wherein the step of positioning and/or the step of securing comprises compressing the deformable material by a greater percentage than the sealing layers.
6. The method of claim 1 , wherein the deformable material comprises polytetrafluoroethylene (PTFE).
7. The method of claim 1 , wherein the gasket further comprises a chemical treatment agent within the deformable material, and wherein the chemical treatment agent is capable of contacting at least one of the mating surfaces when the deformable material is compressed.
8. The method of claim 7 , wherein the chemical treatment agent comprises a corrosion treatment agent and wherein contacting the at least one mating surface comprises increasing the corrosion resistance of the at least one mating surface.
9. The method of claim 7 , wherein the chemical treatment agent is present in the deformable material in a range of 0.01% to 50% w/w.
10. A method of fluidly sealing two conduits having mating surfaces, comprising:
positioning a gasket between the mating surfaces; and
securing the two conduits together with the gasket interposed between the mating surfaces;
wherein the gasket comprises
an outer sealing means capable of compressibly forming a seal between two fluidly connected conduits; and
an inner sealing means capable of compressibly forming a seal between two fluidly connected conduits,
wherein the inner sealing means is radially inward from the outer sealing means, and
wherein the inner sealing means comprises a thickness greater than the thickness of the outer sealing means; and
wherein the step of positioning and/or the step of securing comprises compressing the thickness of the inner sealing means.
11. The method of claim 10 , wherein the outer sealing means comprises a rigid core between two or more sealing layers that are capable of creating a fluid seal.
12. The method of claim 10 , wherein the inner sealing means comprises a rigid core between one or more deformable materials that are capable of creating a fluid seal.
13. The method of claim 10 , wherein the inner sealing means is more compressible than the outer sealing means.
14. The method of claim 10 , wherein the inner sealing means comprises polytetrafluoroethylene (PTFE).
15. The method of claim 10 , wherein the outer sealing means comprises strength increasing means for improving sealing.
16. The method of claim 10 , wherein the gasket further comprises a chemical treatment agent within the inner sealing means and wherein the chemical treatment agent is capable of contacting at least one of the mating surfaces when the inner sealing means is compressed.
17. The method of claim 16 , wherein the chemical treatment agent comprises a corrosion treatment agent and wherein contacting the at least one mating surface comprises increasing the corrosion resistance of the at least one mating surface.
18. The method of claim 16 , wherein the chemical treatment agent is present in the inner sealing means in a range of 0.01% to 50% w/w.
19. A method of forming a gasket for sealing opposing flange surfaces of a pipe having corrosive fluid flowing there through, the gasket comprising:
forming a serrated profile core comprising a core thickness and a core inner surface;
forming a projection extending radially inward from the core inner surface;
forming a deformable material about the projection, wherein the deformable material extends radially inward from the core inner surface, inward beyond the projection such that the deformable material defines a gasket inner surface; and
wherein the deformable material comprises a thickness greater than a thickness of the core.
20. A gasket made by the method of claim 19 .