Apparatus and method for printing roll cleaning
The invention relates to a device and method for cleaning the surface of a printing roll, such as an anilox roll. The device includes a laser-equipped assembly adapted to project a laser beam on the surface of the printing roll. The laser-equipped assembly uses a reflector and a lens to guide the laser beam along a predetermined path on the surface of the printing roll. In some embodiments, an autofocus system may be included to move the lens so that the desired focal point for the laser beam on the printing roll surface is achieved.
1. An apparatus for cleaning a printing roll, the apparatus comprising:
a support adapted to position a housing, the housing including a laser-equipped assembly comprising an autofocus system in operative proximity to the printing roll, wherein the housing includes an aperture and at least one shield adjacent the aperture, and the laser-equipped assembly is mounted with the support and comprises:
a laser source configured to generate and direct a laser beam at a surface of the printing roll for cleaning of the printing roll;
a reciprocating reflector positioned to receive the laser beam from the laser source and to repeatably redirect the laser beam along a predetermined path, the reciprocating reflector reciprocating independent of the position of the housing; and
a lens adapted to receive the laser beam from the reciprocating reflector and to direct the laser beam through the aperture to a focal position; and
the autofocus system comprising:
a carrier operatively connected to the lens;
an emitter configured to transmit an emitted energy at the surface of the printing roll such that a reflected energy from the surface of the printing roll is subsequently reflected for measuring of a distance of the surface of the printing roll to the laser-equipped assembly;
an energy receiver adapted to receive the reflected energy from the emitter and generate a signal representing a time characteristic of the reflected energy; and
a processor programmed to determine the distance of the surface of the printing roll to the laser-equipped assembly based on the signal and to actuate the carrier to adjust a position of the lens relative to the surface of the printing roll such that the focal position of the laser beam of the laser is positioned at a desired location on the surface of the printing roll.
2. The apparatus of claim 1 , wherein the reciprocating reflector includes a reflector body and a reflector face mounted on the reflector body.
3. The apparatus of claim 2 , wherein the at least one lateral shield is adjustable and configured to be adjusted to a position on the housing that occludes a portion of the aperture, thereby blocking a portion of the linear path of the laser beam from the lens.
4. The apparatus of claim 3 , wherein the at least one lateral shield comprises a pair of lateral shields.
5. The apparatus of claim 1 , wherein the emitter is configured to emit one of a laser beam, an infrared light, a collimated light beam and an ultrasonic signal.
6. The apparatus of claim 5 , wherein the time characteristic of the reflected energy comprises at least one of a receipt time of the reflected energy and an intensity of the reflected energy.
7. The apparatus of claim 4 , wherein the pair of lateral shields includes a first shield and a second shield, the first shield is secured to the housing at a first side of the aperture, and the second shield is secured to the housing at a second side of the aperture opposite the first side.
8. The apparatus of claim 7 , wherein the first shield includes a first slot, the second shield includes a second slot, the first slot is configured to receive a first fastener for securing the first shield to the housing, and the second slot is configured to receive a second fastener for securing the second shield to the housing.
9. The apparatus of claim 8 , wherein a position of the first shield with respect to the aperture is configured to be adjusted by adjusting a position of the first fastener within the first slot, and a position of the second shield with respect to the aperture is configured to be adjusted by adjusting a position of the second fastener within the second slot.
10. The apparatus of claim 1 , wherein the autofocus system comprises an active autofocus system.
11. An apparatus for cleaning a printing roll, the apparatus comprising:
a support adapted to position a housing, the housing including a laser-equipped assembly comprising an autofocus system in operative proximity to the printing roll, wherein the laser-equipped assembly is mounted with the support and comprises:
a laser source configured to generate and direct a laser beam at a surface of the printing roll for cleaning of the printing roll;
a rotatable polygonal reflector positioned to receive the laser beam from the laser source and to redirect the laser beam across a unidirectional path, the rotatable polygonal reflector rotating independent of the position of the housing; and
a lens adapted to receive the laser beam from the rotatable polygonal reflector and to direct the laser beam through the aperture to a focal position; and
the autofocus system comprising:
a carrier operatively connected to the lens;
an emitter configured to transmit an emitted energy at the surface of the printing roll such that a reflected energy from the surface of the printing roll is subsequently reflected for measuring of a distance of the surface of the printing roll to the laser-equipped assembly;
an energy receiver adapted to receive the reflected energy from the emitter and generate a signal representing a time characteristic of the reflected energy; and
a processor programmed to determine the distance of the surface of the printing roll to the laser-equipped assembly based on the signal and to actuate the carrier to adjust a position of the lens relative to the surface of the printing roll such that the focal position of the laser beam of the laser is positioned at a desired location on the surface of the printing roll.
12. The apparatus of claim 11 , wherein the emitter is configured to emit one of a laser beam, an infrared light, a collimated light beam and an ultrasonic signal.
13. The apparatus of claim 11 , wherein the time characteristic of the reflected energy comprises at least one of a receipt time of the reflected energy and an intensity of the reflected energy.
14. The apparatus of claim 11 , further comprising a housing including an aperture, wherein the lens is positioned within the housing and the laser beam is directed through the aperture.
15. The apparatus of claim 11 , wherein the autofocus system comprises an active autofocus system.