Terminal crimping device
A terminal crimping device includes a terminal feeding device, a crimping device and an electric-wire holding mechanism that holds an electric wire with an end portion of the electric wire placed above an electric-wire connecting portion of a crimp terminal. The electric-wire holding mechanism includes an upper surface of a terminal cutting body, on which the electric wire is placed, and an electric-wire presser that is moved downward toward the upper surface and presses and thereby holds the electric wire placed on the upper surface. Between the electric-wire placing portion and a lower surface of the electric-wire presser, an electric-wire holding space is formed that inclines in the same direction to a declining direction in which the end portion of the electric wire is declined in association with downward move of the second die toward the first die, and that holds the electric wire in a thus inclined state.
1. A terminal crimping device comprising:
a terminal feeding device that feeds, to a crimping position at which a crimp terminal is crimped to an end portion of an electric wire, the crimp terminal on which a crimping process has not yet been performed;
a crimping device that crimps the crimp terminal having been fed to the crimping position to the end portion of the electric wire by using a first die and a second die; and
an electric-wire holding mechanism that holds the electric wire with the end portion of the electric wire placed above an electric-wire connecting portion of the crimp terminal, wherein
the electric-wire holding mechanism includes
an electric-wire placing portion on which the electric wire is placed with the end portion of the electric wire placed above the electric-wire connecting portion of the crimp terminal, and
an electric-wire presser that is moved downward toward the electric-wire placing portion and presses and thereby holds the electric wire placed on the electric-wire placing portion, and
between the electric-wire placing portion and a lower surface of the electric-wire presser, an electric-wire holding space is formed that inclines in a same direction to a declining direction in which the end portion of the electric wire is declined in association with downward movement of the second die toward the first die, and that holds the end portion of the electric wire in a thus inclined state placed above the electric-wire connecting portion of the crimp terminal.
2. The terminal crimping device according to claim 1 , wherein
the electric-wire holding space is formed by a recessed portion formed in the electric-wire placing portion and a recessed portion formed in the lower surface of the electric-wire presser.
3. The terminal crimping device according to claim 2 , wherein
the recessed portion in the electric-wire placing portion is a V-shaped groove having side walls arranged such that a distance between the side walls of the V-shaped groove of the electric-wire placing portion increases while approaching the lower surface of the electric-wire presser and having a groove bottom inclined so as to be more distant from the lower surface of the electric-wire presser while approaching the end portion of the electric wire, and
the recessed portion in the electric-wire presser is a V-shaped groove having side walls arranged such that a distance between the side walls of the V-shaped groove of the electric-wire presser increases while approaching the electric-wire placing portion and having a groove bottom inclined so as to be nearer to the electric-wire placing portion while approaching the end portion of the electric wire.
4. The terminal crimping device according to claim 2 , wherein
a length of a portion of the electric wire that is held by the electric-wire holding space in the recessed portion in the electric-wire presser, along an axial line of the electric wire, is set to a length that causes the electric wire to be held in the inclined state by the electric-wire holding space when the electric wire is pressed down, sequentially from one side of the electric wire having a core wire exposed at a tip, toward a bottom portion of the electric-wire connecting portion by the second die.
5. The terminal crimping device according to claim 2 further comprising:
a locking portion that locks the electric-wire presser that is moving downward, and that makes a minimum vertical distance to the recessed portion in the electric-wire presser at the completion of the crimping process larger than a diameter of the electric wire.
6. The terminal crimping device according to claim 1 , wherein
an inclination angle of the electric-wire holding space is set equal to an inclination angle of the end portion of the electrical wire with respect to the electric-wire connecting portion during the crimping process is performed.
7. The terminal crimping device according to claim 1 , wherein
before the crimping process is actually started or at a same time as the crimping process is actually started, the electric-wire presser is moved downward in a manner that causes the electric wire to be held by the electric-wire holding space.
8. The terminal crimping device according to any one of claims 1 to 7 , wherein
in a case where, while a plurality of crimp terminals are coupled with a connecting piece with a bridging part bridging each of the crimp terminals and the connecting piece, the electric-wire placing portion is provided in a terminal cutting machine that cuts the bridging part of one of the crimp terminals by inserting and pinching the bridging part between two terminal cutting parts, the one of the crimp terminals having been fed to the crimping position,
the terminal cutting machine includes a terminal cutting body that has one of the two terminal cutting parts and moves down in order to move the one of the two terminal cutting parts toward the other one of the two terminal cutting parts, the terminal cutting body including
a slit into which the connecting piece is inserted with a part of the bridging part coupled with one of the crimp terminals being projected, the one of the crimp terminals having been fed to the crimping position, and
an upper edge portion as the one of the two terminal cutting parts that is located at an opening of the slit that faces the crimp terminal, and
the terminal cutting machine utilizes an upper surface of the terminal cutting body as the electric-wire placing portion.
9. The terminal crimping device according to claim 3 , wherein
a length of a portion of the electric wire that is held by the electric-wire holding space in the recessed portion in the electric-wire presser, along an axial line of the electric wire, is set to a length that causes the electric wire to be held in the inclined state by the electric-wire holding space when the electric wire is pressed down, sequentially from one side of the electric wire having a core wire exposed at a tip, toward a bottom portion of the electric-wire connecting portion by the second die.
10. The terminal crimping device according to claim 3 further comprising:
a locking portion that locks the electric-wire presser that is moving downward, and that makes a minimum vertical distance to the recessed portion in the electric-wire presser at the completion of the crimping process larger than a diameter of the electric wire.
11. The terminal crimping device according to claim 4 further comprising:
a locking portion that locks the electric-wire presser that is moving downward, and that makes a minimum vertical distance to the recessed portion in the electric-wire presser at the completion of the crimping process larger than a diameter of the electric wire.
12. The terminal crimping device according to claim 2 , wherein
an inclination angle of the electric-wire holding space is set equal to an inclination angle of the end portion of the electrical wire with respect to the electric-wire connecting portion during the crimping process is performed.
13. The terminal crimping device according to claim 3 , wherein
an inclination angle of the electric-wire holding space is set equal to an inclination angle of the end portion of the electrical wire with respect to the electric-wire connecting portion during the crimping process is performed.
14. The terminal crimping device according to claim 4 , wherein
an inclination angle of the electric-wire holding space is set equal to an inclination angle of the end portion of the electrical wire with respect to the electric-wire connecting portion during the crimping process is performed.
15. The terminal crimping device according to claim 5 , wherein
an inclination angle of the electric-wire holding space is set equal to an inclination angle of the end portion of the electrical wire with respect to the electric-wire connecting portion during the crimping process is performed.
16. The terminal crimping device according to claim 2 , wherein
before the crimping process is actually started or at a same time as the crimping process is actually started, the electric-wire presser is moved downward in a manner that causes the electric wire to be held by the electric-wire holding space.
17. The terminal crimping device according to claim 3 , wherein
before the crimping process is actually started or at a same time as the crimping process is actually started, the electric-wire presser is moved downward in a manner that causes the electric wire to be held by the electric-wire holding space.
18. The terminal crimping device according to claim 4 , wherein
before the crimping process is actually started or at a same time as the crimping process is actually started, the electric-wire presser is moved downward in a manner that causes the electric wire to be held by the electric-wire holding space.
19. The terminal crimping device according to claim 5 , wherein
before the crimping process is actually started or at a same time as the crimping process is actually started, the electric-wire presser is moved downward in a manner that causes the electric wire to be held by the electric-wire holding space.
20. The terminal crimping device according to claim 6 , wherein
before the crimping process is actually started or at a same time as the crimping process is actually started, the electric-wire presser is moved downward in a manner that causes the electric wire to be held by the electric-wire holding space.