IP Library Granted Patent US 10,648,485
Granted Patent B2
US 10,648,485 · App. 15/378,806 · Granted May 12, 2020

Ceiling fan

Inventors: Phillip Santolucito (Memphis, TN); Agustin Chacon (Memphis, TN)
Assignee: Hunter Fan Company
F04D29/646F04D25/06F04D25/0613F04D25/088F04D29/329F04D29/34F04D29/384F04D29/388F05D2240/301
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Quick Facts
Patent No.
US 10,648,485
App. No.
15/378,806
Granted
May 12, 2020
Kind
B2
Abstract

An ceiling fan comprising a motor system. The motor system is mounted around a motor shaft. The motor shaft couples to a downrod for suspending the ceiling fan from a structure. The motor shaft and motor are encased by a motor housing. The motor housing comprises hub arms for mounting a plurality of blade holders. The blade holders coupled to a plurality of blades rotatable about the motor during operation. The downrod comprises a wire disk mounting guy wiring to the downrod. A retention rod is utilized internal of the motor and downrod as a secondary retention method. An electrical connector is internal of the motor shaft and electrically couples to the stator to power the motor.

Claims (32)

1. A ceiling fan assembly comprising:

a motor assembly having a rotating blade hub with a first receiver;

at least one blade having a second receiver;

a blade holder having a first end with a circular cross-section and a second end with an elliptical cross-section, with a transition section provided between the first end and the second end transitioning from the circular cross-section to the elliptical cross-section; and

wherein the first end of the blade holder is insertable into the first receiver, the second end of the blade holder is insertable into the second receiver, and the blade removably fastens to the blade holder to mount the blade to the motor assembly.

2. The ceiling fan assembly of claim 1 wherein the elliptical cross-section and the circular cross-section have the same area.

3. The ceiling fan assembly of claim 1 wherein the area of the elliptical cross-section is greater than the area of the first circular cross-section.

4. The ceiling fan assembly of claim 1 wherein the blade holder is a single piece.

5. The ceiling fan assembly of claim 4 wherein the blade holder is formed by stamping.

6. The ceiling fan assembly of claim 1 wherein the second end has multiple mounting openings.

7. The ceiling fan assembly of claim 6 wherein the second receiver is located within an interior of the at least one blade and the second end is received within the second receiver.

8. The ceiling fan assembly of claim 7 wherein fasteners extend through the multiple openings and the at least one blade.

9. The ceiling fan assembly of claim 8 wherein the first receiver comprises at least one sleeve and the first end is received within the sleeve.

10. The ceiling fan assembly of claim 9 further comprising an index fixing the rotational position of the first end relative to the sleeve.

11. The ceiling fan assembly of claim 10 wherein the index comprises a biased detent.

12. The ceiling fan assembly of claim 11 wherein the biased detent comprises a biased pin on one of the first end and the sleeve and a recess receiving the pin on the other of the one of the first end and the sleeve.

13. The ceiling fan assembly of claim 1 wherein the at least one blade comprises a hollow interior and an open end, which form at least a portion of the second receiver.

14. The ceiling fan assembly of claim 13 wherein the first receiver comprises at least one split sleeve and the first end is received within and compressively retained by the at least one split sleeve.

15. The ceiling fan assembly of claim 14 further comprising an index fixing the rotational position of the at least one blade relative to the blade hub.

16. A ceiling fan assembly comprising:

a motor assembly having a rotating blade hub with a first receiver;

at least one blade having a second receiver; and

a blade holder assembly comprising:

a first end with a circular cross-section received within the first receiver,

a second end with an elliptical cross-section including a major axis received within the second receiver to couple the at least one blade to the motor assembly,

a transition section provided between the first end and the second end transitioning from the circular cross-section to the elliptical cross-section, and

a push-lock assembly at least partially including another circular cross-section complementary to the circular cross-section of the first end and provided at the first end, the push-lock assembly configured to secure the blade holder assembly to the motor assembly;

wherein the first end of the blade holder is insertable into the first receiver, the second end of the blade holder is insertable into the second receiver, and the blade removably fastens to the blade holder to mount the blade to the motor assembly.

17. The ceiling fan assembly of claim 16 wherein the push-lock assembly includes an index fixing the rotational position of the first end relative to the blade hub.

18. The ceiling fan assembly of claim 17 wherein the first receiver includes an aperture configured to receive the index such that an angle of attack of the at least one blade is determined by a rotational position of the major axis of the second end based upon the rotational position of the first end.

19. The ceiling fan assembly of claim 17 wherein the index comprises a biased detent.

20. The ceiling fan assembly of claim 19 wherein the biased detent comprises a biased pin on one of the first end and a sleeve and a recess receiving the pin on the other of the one of the first end and the sleeve.

Assignments (4)
RELEASE OF SECURITY INTEREST Recorded Jan 26, 2022
From: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS COLLATERAL AGENT
To: HUNTER FAN COMPANY
Reel/Frame 058871/0271 →
SECURITY AGREEMENT Recorded Jan 24, 2022
From: CORNELLCOOKSON, LLC; TELEPHONICS CORPORATION; THE AMES COMPANIES, INC.; HUNTER FAN COMPANY
To: BANK OF AMERICA, N.A.
Reel/Frame 058886/0438 →
SECURITY INTEREST Recorded May 11, 2021
From: HUNTER FAN COMPANY
To: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS THE COLLATERAL AGENT
Reel/Frame 056198/0753 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 17, 2017
From: SANTOLUCITO, PHILLIP; CHACON, AGUSTIN
To: HUNTER FAN COMPANY
Reel/Frame 042412/0145 →
Continuity (5)
Provisional Application 62267033 · Dec 14, 2015
Provisional Application 62281860 · Jan 22, 2016
Provisional Application 62281866 · Jan 22, 2016
Provisional Application 62350799 · Jun 16, 2016
Related Publication 20170167495A1 · Jun 15, 2017