IP Library Granted Patent US 11,083,619
Granted Patent B2
US 11,083,619 · App. 15/382,795 · Granted Aug 10, 2021

Organic LED light and ultrasonic transducer device in a flexible layer configuration with electrical stimulation

Inventors: Michael R. Hall (Lawrence, KS); John C. Castel (Reno, NV); Dawn Castel (Reno, NV)
Assignee: CAREWEAR CORP.
A61F7/007A61M37/0092A61N1/0432A61N1/0452A61N1/30A61N1/328A61N1/3603A61N5/0613A61N5/0616A61N7/00A61F2007/0052A61F2007/0071A61F2007/0261A61N2005/0653A61N2007/0034A61N2007/0073
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Quick Facts
Patent No.
US 11,083,619
App. No.
15/382,795
Granted
Aug 10, 2021
Kind
B2
Abstract

A flexible device having a layered structure for delivering electrical stimulation and one or both of light and ultrasound to a skin surface is provided. The device is flexible so as to form a non-planar contact surface against the skin surface, and includes one or both of (a) a flexible light emitter layer positioned between two flexible conductive layers that emits light when driven by a power source and (b) a flexible ultrasound emitter layer positioned between two flexible conductive layers that produces ultrasound when driven by a power source. The device also includes a flexible electrical stimulation layer that functions as an electrode and is configured to provide electrical stimulation when driven by a power source.

Claims (64)

1. A flexible device having a layered structure for delivering electrical stimulation, light and ultrasound to a skin surface, comprising:

a plurality of flexible conductive layers configured to connect to a power source,

wherein the flexible conductive layers comprise a first conductive layer, a second conductive layer, and a third conductive layer;

(a) a flexible light emitter layer positioned between the first conductive layer and the second conductive layer, wherein the flexible light emitter layer comprises a layer of printed light emitting diodes configured to emit light when driven by the power source, wherein the layer of printed light emitting diodes comprises a plurality of individual light emitting diodes suspended and dispersed in a liquid or gel so as to form a diode ink that is printed on one of the first and second conductive layers and wherein the other of the first and second conductive layers is applied over the diode ink, wherein the first conductive layer comprises a transparent conductive layer such that the light passes through the transparent conductive layer to the skin surface and

(b) a flexible ultrasound emitter layer positioned between the second conductive layer and the third conductive layer, wherein the flexible ultrasound emitter layer is configured to produce ultrasound when driven by the power source; and

a flexible electrical stimulation layer configured to connect to the power source, wherein the flexible electrical stimulation layer is configured to function as an electrode and provide electrical stimulation when driven by the power source.

2. The device of claim 1 , wherein the flexible electrical stimulation layer is configured to function as one of the flexible conductive layers.

3. The device of claim 1 , wherein the flexible electrical stimulation layer is transparent such that the light passes through the flexible electrical stimulation layer to the skin surface.

4. The device of claim 1 , wherein the electrical stimulation provided by the flexible electrical stimulation layer is configured to iontophoretically deliver a charged therapeutic or cosmetic composition through the skin surface.

5. The device of claim 1 , wherein the electrical stimulation provided by the flexible electrical stimulation layer is configured to decrease muscle spasms.

6. The device of claim 1 , wherein the electrical stimulation provided by the flexible electrical stimulation layer is configured to decrease muscle tone for the treatment of muscle hypertonicity.

7. The device of claim 1 , wherein the electrical stimulation provided by the flexible electrical stimulation layer is configured to increase muscle tone for the treatment of muscle hypotonicity.

8. The device of claim 1 , wherein the electrical stimulation provided by the flexible electrical stimulation layer is configured to provide electroanesthesia.

9. The device of claim 1 , wherein one or both of the light emitted by the flexible light emitter layer and the ultrasound produced by the flexible ultrasound emitter layer is configured to cause transdermal transport of a therapeutic or cosmetic composition through the skin surface.

10. The device of claim 1 , wherein the flexible ultrasound emitter layer comprises a piezoelectric coating.

11. The device of claim 1 , wherein the flexible ultrasound emitter layer is configured to produce one or both of low frequency ultrasound at a frequency in the range of 20 kHz to 500 kHz and high frequency ultrasound at a frequency in the range of 500 kHz to 20 MHz.

12. The device of claim 1 , further comprising a flexible heater layer.

13. The device of claim 1 , further comprising a flexible printed circuit board layer.

14. The device of claim 1 , further comprising a flexible acoustic matching layer.

15. The device of claim 1 , wherein the device is flexible and configured to form a non-planar contact surface against the skin surface.

16. The device of claim 1 , wherein the device is conformable to the skin surface.

17. A system for delivering electrical stimulation, and one or both of light and ultrasound to a skin surface, comprising:

the flexible device of claim 1 ; and

a flexible device comprising:

a plurality of flexible conductive layers configured to connect to a power source, wherein the flexible conductive layers comprise a first conductive layer, a second conductive layer, and a third conductive layer;

(a) a flexible light emitter layer positioned between the first conductive layer and the second conductive layer, wherein the flexible light emitter layer comprises a layer of printed light emitting diodes configured to emit light when driven by the power source, wherein the layer of printed light emitting diodes comprises a plurality of individual light emitting diodes suspended and dispersed in a liquid or gel so as to form a diode ink that is printed on one of the first and second conductive layers and wherein the other of the first and second conductive layers is applied over the diode ink, wherein the first conductive layer comprises a transparent conductive layer such that the light passes through the transparent conductive layer to the skin surface and (b) a flexible ultrasound emitter layer positioned between the second conductive layer and the third conductive layer, wherein the flexible ultrasound emitter layer is configured to produce ultrasound when driven by the power source;

a flexible electrical stimulation layer configured to connect to the power source, wherein the flexible electrical stimulation layer is configured to function as an electrode and provide electrical stimulation when driven by the power source; and

an electronic circuit electrically coupled to the flexible device, wherein the electronic circuit comprises a controller operable to control the flexible device.

18. The system of claim 17 , wherein the controller is electrically coupled to at least one sensor in contact with the skin surface, wherein the controller is operable to receive sensor data from the sensor and dynamically control the flexible device in response to the received sensor data.

19. The system of claim 17 , wherein the controller is electrically coupled to a communication module that enables wired or wireless communication with an external control device.

20. The system of claim 19 , wherein the external control device is operable to execute a control application for externally controlling the controller.

21. The system of claim 19 , wherein the external control device is operable to communicate with a remote server.

22. The system of claim 17 , further comprising a therapeutic or cosmetic composition configured to be applied to the skin surface.

23. The system of claim 22 , wherein the composition is in the form of a gel, cream or ointment, or a pad incorporating a gel, cream or ointment.

24. The system of claim 22 , wherein the composition is contained in a hydrogel pad.

25. The system of claim 22 , wherein the composition includes a conductive ionic molecule or compound.

26. The system of claim 25 , wherein the electrical stimulation provided by the flexible electrical stimulation layer is configured to iontophoretically deliver the conductive ionic molecule or compound through the skin surface.

27. The system of claim 26 , wherein the conductive ionic molecule or compound is positively charged, and wherein the power source is configured to connect to the flexible electrical stimulation layer and a return electrode such that the flexible electrical stimulation layer is configured to function as a positive electrode and the return electrode is configured to function as a negative electrode.

28. The system of claim 26 , wherein the conductive ionic molecule or compound is negatively charged, and wherein the power source is configured to connect to the flexible electrical stimulation layer and a return electrode such that the flexible electrical stimulation layer is configured to function as a negative electrode and the return electrode is configured to function as a positive electrode.

29. The system of claim 22 , wherein the composition includes one or more of low or high molecular weight hyaluronic acid, ascorbic acid (vitamin C) or alpha-tocopherol (vitamin E) or their derivatives or their pharmaceutically acceptable salts and esters.

30. The system of claim 29 , wherein one or both of the light emitted by the flexible light emitter layer and the ultrasound produced by the flexible ultrasound emitter layer is configured to cause transdermal transport of the composition through the skin surface.

31. The system of claim 17 , wherein the power source is operable to generate a current to drive the flexible electrical stimulation layer, wherein the current comprises one of a direct current, an alternating current, a pulsed direct current, or a direct current superimposed with one of an alternating current or a pulsed direct current.

32. The system of claim 17 , wherein the power source is operable to generate a current to drive the flexible light emitter layer, wherein the current comprises one of a direct current or a pulsed direct current.

33. The system of claim 17 , wherein the power source is operable to generate a current to drive the flexible ultrasound emitter layer, wherein the current comprises an alternating current.

34. The system of claim 17 , further comprising a return electrode configured to be applied to the skin surface at a location separate from the device, wherein the power source is configured to be connected to the flexible electrical stimulation layer and the return electrode so as to provide the electrical stimulation.

35. The system of claim 17 , further comprising a return electrode incorporated into the flexible device, wherein the power source is configured to be connected to the flexible electrical stimulation layer and the return electrode so as to provide the electrical stimulation.

36. The system of claim 17 , wherein the electrical stimulation provided by the flexible electrical stimulation layer is configured to decrease muscle spasms.

37. The system of claim 17 , wherein the electrical stimulation provided by the flexible electrical stimulation layer is configured to decrease muscle tone for the treatment of muscle hypertonicity.

38. The system of claim 17 , wherein the electrical stimulation provided by the flexible electrical stimulation layer is configured to increase muscle tone for the treatment of muscle hypotonicity.

39. The system of claim 17 , wherein the electrical stimulation provided by the flexible electrical stimulation layer is configured to provide electroanesthesia.

40. The system of claim 17 , wherein the flexible ultrasound emitter layer comprises a piezoelectric coating.

41. The system of claim 17 , wherein the device is conformable to the skin surface.

42. A flexible device having a layered structure for delivering electrical stimulation, light and ultrasound to a skin surface, comprising:

a plurality of flexible conductive layers configured to connect to a power source, wherein the flexible conductive layers comprise a first conductive layer, a second conductive layer, and a third conductive layer;

(a) a flexible light emitter layer positioned between the first conductive layer and the second conductive layer two, wherein the flexible light emitter layer comprises one of an organic light emitting diode or a plurality of printed light emitting diodes comprising a plurality of individual light emitting diodes suspended and dispersed in a liquid or gel so as to form a diode ink that is printed on one of the flexible conductive layers, wherein the flexible light emitter layer is configured to emit light when driven by the power source, wherein the first conductive layer comprises a transparent conductive layer such that the light passes through the transparent conductive layer to the skin surface and (b) a flexible ultrasound emitter layer positioned between the second conductive layer and the third conductive layer, wherein the flexible ultrasound emitter layer is configured to produce ultrasound when driven by the power source; and

a flexible electrical stimulation layer configured to connect to the power source, wherein the flexible electrical stimulation layer is configured to function as an electrode and provide electrical stimulation when driven by the power source.

43. The device of claim 42 , wherein the flexible electrical stimulation layer is transparent such that the light passes through the flexible electrical stimulation layer to the skin surface.

44. The device of claim 42 , wherein at least one of the flexible conductive layers comprises a transparent conductive layer such that the light passes through the transparent conductive layer to the skin surface.

45. The device of claim 42 , wherein the flexible ultrasound emitter layer comprises a piezoelectric coating.

46. A flexible device having a layered structure for delivering electrical stimulation, light and ultrasound to a skin surface, comprising:

a plurality of flexible conductive layers configured to connect to a power source, wherein the flexible conductive layers comprise a first conductive layer, a second conductive layer, a third conductive layer, and a fourth conductive layer;

(a) a flexible light emitter layer positioned between the first conductive layer and the second conductive layer, wherein the flexible light emitter layer comprises one of an organic light emitting diode or a plurality of printed light emitting diodes comprising a plurality of individual light emitting diodes suspended and dispersed in a liquid or gel so as to form a diode ink that is printed on one of the flexible conductive layers, wherein the flexible light emitter layer is configured to emit light when driven by the power source, wherein the first conductive layer comprises a transparent conductive layer such that the light passes through the transparent conductive layer to the skin surface and

(b) a flexible ultrasound emitter layer positioned between the third conductive layer and the fourth conductive layer, wherein the flexible ultrasound emitter layer is configured to produce ultrasound when driven by the power source; and

a flexible electrical stimulation layer configured to connect to the power source, wherein the flexible electrical stimulation layer is configured to function as an electrode and provide electrical stimulation when driven by the power source.

Assignments (4)
RELEASE OF SECURITY INTEREST Recorded May 14, 2020
From: MAISON CASTEL, LLC
To: CAREWEAR CORP.
Reel/Frame 052658/0360 →
SECURITY INTEREST Recorded Feb 16, 2018
From: CAREWEAR CORP.
To: MAISON CASTEL, LLC
Reel/Frame 044952/0694 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 7, 2018
From: SONOVIA HOLDINGS LLC
To: CAREWEAR CORP.
Reel/Frame 044854/0812 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 20, 2016
From: HALL, MICHAEL R.; CASTEL, JOHN C.; CASTEL, DAWN
To: SONOVIA HOLDINGS LLC
Reel/Frame 040678/0990 →
Continuity (3)
Continuation 14213999 · Mar 14, 2014
Provisional Application 61799153 · Mar 15, 2013
Related Publication 20170100585A1 · Apr 13, 2017
Cited By (2)
US 12,478,807 US 12,521,574