IP Library Granted Patent US 10,454,233
Granted Patent B2
US 10,454,233 · App. 15/385,115 · Granted Oct 22, 2019

Method for manufacturing terminal with electric wire

Inventors: Daisuke Miyakawa (Shizuoka, JP); Tomonori Kawakami (Shizuoka, JP)
Assignee: YAZAKI CORPORATION
H01R43/05H01R4/185H01R13/5216H01R43/24H01R4/70
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Quick Facts
Patent No.
US 10,454,233
App. No.
15/385,115
Granted
Oct 22, 2019
Kind
B2
Abstract

A method for manufacturing a terminal with an electric wire includes: forming a conductor exposed portion by removing a resin coating of an electric wire; forming a wire-terminal connection portion by connecting a terminal fitting to a position of the conductor exposed portion; and supplying a sealing material from a nozzle to the wire-terminal connection portion. During supply of the sealing material, the nozzle is moved in X-, Y- and Z-directions or a relative position between the wire-terminal connection portion and the nozzle is changed in the X-, Y- and Z-directions.

Claims (16)

1. A method for manufacturing a terminal with an electric wire operatively associated with a supplying apparatus including a dispenser having a metal nozzle, the method comprising:

forming a conductor exposed portion by removing a resin coating of an electric wire;

forming a wire-terminal connection portion by connecting a terminal fitting to a position of the conductor exposed portion; and

supplying a sealing material, delivered by the metal nozzle to the wire-terminal connection portion,

wherein during supply of the sealing material, moving the metal nozzle occurs in X-, Y- and Z-directions over the wire-terminal connection portion or changing a relative position between the wire-terminal connection portion and the metal nozzle occurs in the X-, Y- and Z-directions, and

the supplying the sealing material in a state electrically charged by applying a voltage between the metal nozzle and the terminal fitting such that the sealing material covers whole circumference of the wire-terminal connection portion around an axis of the terminal, including an opposite side of a supply position to which the sealing material is supplied by the metal nozzle.

2. The method for manufacturing a terminal with an electric wire according to claim 1 ,

wherein forming the wire-terminal connection portion in a range comprising:

providing a conductor crimping part in which crimping the conductor exposed portion occurs by a conductor crimping piece of the terminal fitting;

providing a non-crimping part around the conductor crimping part; and

providing a coating crimping part in which crimping the resin coating in a vicinity of the conductor exposed portion occurs by a coating crimping piece of the terminal fitting, and

wherein the sealing material is supplied to cover the wire-terminal connection portion formed in the range, and during supply of the sealing material, at least in a position of the non-crimping part, the metal nozzle is moved in the X-, Y- and Z-directions or the relative position between the wire-terminal connection portion and the metal nozzle is changed in the X-, Y- and Z-directions.

3. The method for manufacturing a terminal with an electric wire according to claim 1 , further comprising:

determining an initial position of the metal nozzle prior to supply of the sealing material based on an image of the wire-terminal connection portion which is captured from a predetermined position by a camera.

4. The method for manufacturing a terminal with an electric wire according to claim 1 , wherein the sealing material is supplied in a stringy condition.

5. The method for manufacturing a terminal with an electric wire according to claim 4 , wherein the sealing material is supplied in the stringy condition with tracking a three-dimensional shape of the wire-terminal connection portion with the metal nozzle.

Assignments (2)
CHANGE OF ADDRESS Recorded Jun 5, 2023
From: YAZAKI CORPORATION
To: YAZAKI CORPORATION
Reel/Frame 063845/0802 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 20, 2016
From: MIYAKAWA, DAISUKE; KAWAKAMI, TOMONORI
To: YAZAKI CORPORATION
Reel/Frame 040693/0185 →