STAPLE FORMING POCKET ARRANGEMENTS COMPRISING ZONED FORMING SURFACE GROOVES
In various embodiments, a stapling assembly is disclosed. The stapling assembly comprises, among other things, an anvil configured to deform staples. The anvil comprises a tissue-engaging surface and a pair of forming pockets defined in the tissue-engaging surface, wherein the pair of forming pockets are configured to deform corresponding legs of a staple. The pair of forming pockets comprises a proximal forming pocket and a distal forming pocket. Each pocket comprises a forming surface, wherein the forming surface comprises an entry zone comprising a first radius of curvature and an exit zone comprising a second radius of curvature, a pair of sidewalls extending at an angle from the forming surface toward the tissue-engaging surface, and a groove defined in the forming surface, wherein the groove comprises a diameter which is less than a wire diameter of the staple.
1 . A stapling assembly, comprising:
a first jaw;
a second jaw movable relative to said first jaw;
a staple cartridge comprising a plurality of staples, wherein each said staple comprises a staple diameter; and
an anvil configured to deform said staples, said anvil comprising:
a tissue-engaging surface; and
a pair of forming pockets defined in said tissue-engaging surface, wherein said pair of forming pockets is configured to deform corresponding legs of a said staple, and wherein said pair of forming pockets comprises:
a proximal forming pocket comprising:
a forming surface, wherein said forming surface comprises an entry zone comprising a first radius of curvature and an exit zone comprising a second radius of curvature;
a pair of sidewalls extending at an angle from said forming surface toward said tissue-engaging surface; and
a groove defined in said forming surface, wherein said groove comprises a diameter less than said staple diameter; and
a distal forming pocket.
2 . The stapling assembly of claim 1 , wherein said groove is positioned only in said exit zone.
3 . The stapling assembly of claim 1 , wherein said groove comprises two longitudinal edges configured to provide dual-tangent contact between each said longitudinal edge and a said staple.
4 . The stapling assembly of claim 1 , wherein said groove and said forming surface comprise a fillet transition between said groove and said forming surface.
5 . The stapling assembly of claim 1 , wherein said pair of forming pockets define a longitudinal pocket axis, and wherein said pair of forming pockets are bilaterally symmetric with respect to said longitudinal pocket axis.
6 . The stapling assembly of claim 1 , wherein said pair of forming pockets define a longitudinal pocket axis, and wherein said pair of forming pockets are bilaterally asymmetric with respect to said longitudinal pocket axis.
7 . The stapling assembly of claim 6 , wherein said groove does not intersect said longitudinal pocket axis.
8 . The stapling assembly of claim 6 , wherein said groove comprises:
a first portion positioned on a first side of said longitudinal pocket axis; and
a second portion positioned on a second side of said longitudinal pocket axis, wherein said groove intersects said longitudinal pocket axis.
9 . The stapling assembly of claim 1 , wherein said first radius of curvature and said second radius of curvature are different.
10 . The stapling assembly of claim 1 , wherein each said staple comprises a staple diameter, and wherein said staple diameter is between 0.0079 inches and 0.0094 inches.
11 . The stapling assembly of claim 10 , wherein said groove comprises a diameter less than 0.0094 inches but greater than 0.0079 inches.
12 . The stapling assembly of claim 10 , wherein said groove comprises a diameter less than 0.0079 inches.
13 . The stapling assembly of claim 1 , wherein said groove extends from a portion of said entry zone through a portion of said exit zone.
14 . The stapling assembly of claim 1 , wherein said groove extends from a portion of said entry zone through the entirety of said exit zone.
15 . The stapling assembly of claim 1 , wherein said forming surface comprises a proximal end and a distal end, wherein said groove comprises a first diameter at said proximal end and a second diameter at said distal end, and wherein said second width is greater than said first width.
16 . A stapling assembly, comprising:
a first jaw;
a second jaw movable relative to said first jaw;
a staple cartridge comprising a plurality of staples, wherein each said staple is comprised of a wire having a wire diameter, and wherein each said staple comprises staple legs; and
an anvil configured to deform said staples, said anvil comprising:
a tissue-engaging surface; and
a pair of forming pockets defined in said tissue-engaging surface, wherein said pair of forming pockets is configured to deform the legs of a said staple, and wherein said pair of forming pockets comprises:
a proximal forming pocket, comprising:
a forming surface, wherein said forming surface comprises an entry zone comprising a first radius of curvature and an exit zone comprising a second radius of curvature;
a pair of sidewalls extending between said forming surface and said tissue-engaging surface; and
a tip control channel defined in said forming surface, wherein said tip control channel defines a tip control axis, and wherein said tip control channel comprises a diameter less than said wire diameter; and
a distal forming pocket.
17 . A stapling assembly, comprising:
a first jaw;
a second jaw movable relative to said first jaw;
a staple cartridge comprising a plurality of staples; and
an anvil configured to deform said staples, said anvil comprising:
a tissue-engaging surface; and
a pair of forming pockets defined in said tissue-engaging surface, wherein said pair of forming pockets is configured to deform corresponding legs of a said staple, and wherein said pair of forming pockets comprises:
a longitudinal pocket axis;
a proximal forming pocket, comprising:
a forming surface, comprising:
an entry zone comprising a first radius of curvature; and
an exit zone comprising a second radius of curvature; and
a tip control channel defined in said forming surface, wherein said tip control channel defines a tip control axis, and wherein said tip control axis and said longitudinal pocket axis are not parallel; and
a distal forming pocket.
18 . The stapling assembly of claim 17 , wherein said distal forming pocket comprises:
a forming surface, comprising:
an entry zone comprising a first radius of curvature; and
an exit zone comprising a second radius of curvature; and
a tip control channel defined in said forming surface, wherein said tip control channel defines a tip control axis, and wherein said tip control axes are parallel.
19 . The stapling assembly of claim 18 , wherein said tip control axis of said tip control channel of said proximal forming pocket is positioned on a first side of said longitudinal pocket axis, and wherein said tip control axis of said tip control channel of said distal forming pocket is positioned on a second side of said longitudinal pocket axis.
20 . The stapling assembly of claim 17 , wherein said proximal forming pocket and said distal forming pocket define a bridge portion therebetween, and wherein said bridge portion is angled with respect to said longitudinal pocket axis.