IP Library Granted Patent US 10,723,408
Granted Patent B2
US 10,723,408 · App. 15/393,939 · Granted Jul 28, 2020

Compression sensitive suspension dampening

Inventor: Sante Pelot (Freedom, CA)
Assignee: Fox Factory, Inc.
B62K25/08B60G11/27B60G15/12F16F9/0209F16F9/06F16F9/062F16F9/512B60G15/06B60G2202/32B60G2300/12B62K2201/04B62K2201/08F16F9/50
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Quick Facts
Patent No.
US 10,723,408
App. No.
15/393,939
Granted
Jul 28, 2020
Kind
B2
Abstract

A spring for a suspension is described. The spring includes: a spring chamber divided into at least a primary portion and a secondary portion, and a fluid flow path coupled with and between the primary portion and the secondary portion. The fluid flow path includes a bypass mechanism, wherein the bypass mechanism is configured for automatically providing resistance within the fluid flow path in response to a compressed condition of the suspension.

Claims (42)

1. A component for a vehicle suspension, said component comprising:

an upper leg tube;

a lower leg tube telescopically coupled to said upper leg tube;

a spring disposed in at least one of said upper leg tube and said lower leg tube and configured to provide a spring force which resists telescopic compression of said upper leg tube and said lower leg tube; and

a gas spring disposed in at least one of said upper leg tube and said lower leg tube, said gas spring comprising:

a first portion;

a second portion; and

a gas flow by-pass coupled to said first portion and said second portion, said gas flow by-pass comprising:

an open position wherein gas flow between said first portion and said second portion is allowed and a first gas spring force resisting movement of said upper leg tube and said lower leg tube with respect to each other is provided, said gas flow by-pass having said open position when said upper leg tube and said lower leg tube are telescopically compressed, with respect to each other, to a first position; and

a closed position wherein gas flow between said first portion and said second portion is substantially denied and a second gas spring force resisting movement of said upper leg tube and said lower leg tube with respect to each other is provided, said second gas spring force greater than said first gas spring force, said gas flow by-pass having said closed position when said upper leg tube and said lower leg tube are telescopically compressed, with respect to each other, to a second position, said second position comprising a greater amount of telescopic compression between said upper leg tube and said lower leg tube than occurs at said first position.

2. The component of claim 1 wherein said gas spring further comprises:

a first volume of compressible fluid when said upper leg tube and said lower leg tube are telescopically compressed to said first position; and

a second volume of compressible fluid when said upper leg tube and said lower leg tube are telescopically compressed to said second position.

3. The component of claim 2 wherein said gas spring has said first volume of compressible fluid when said upper leg tube and said lower leg tube are not telescopically compressed toward a bottom out position.

4. The component of claim 2 wherein said gas spring has said second volume of compressible fluid when said upper leg tube and said lower leg tube are telescopically compressed toward a bottom out position.

5. The component of claim 1 wherein a pressure within said gas spring is adjustable.

6. The component of claim 5 wherein said pressure within said gas spring is adjusted using a top cap coupled to said component.

7. The component of claim 5 wherein said pressure within said gas spring is adjusted using a base stud coupled to said component.

8. The component of claim 1 wherein a volume of said gas spring is adjustable.

9. The component of claim 8 wherein said volume of said gas spring is adjusted by varying an amount of incompressible fluid disposed within said component.

10. The component of claim 1 wherein said gas spring is configured to rapidly increase said second gas spring force when said upper leg tube and said lower leg tube are telescopically compressed toward a bottom out position.

11. The component of claim 1 wherein a volume of said gas spring is adjustable.

12. The component of claim 11 wherein said volume of said gas spring is adjusted by varying an amount of incompressible fluid disposed within said component.

13. A component for a vehicle suspension, said component comprising:

an upper leg tube;

a lower leg tube telescopically coupled to said upper leg tube;

a spring disposed in at least one of said upper leg tube and said lower leg tube and configured to provide a spring force which resists telescopic compression of said upper leg tube and said lower leg tube; and

a gas spring comprising:

a first portion;

a second portion; and

a gas flow by-pass coupled to said first portion and said second portion, said gas flow by-pass comprising:

an open position wherein gas flow between said first portion and said second portion is allowed and a first gas spring force resisting movement of said upper leg tube and said lower leg tube with respect to each other is provided, said gas flow by-pass having said open position when said upper leg tube and said lower leg tube are telescopically compressed, with respect to each other, to a first position; and

a closed position wherein gas flow between said first portion and said second portion is substantially denied and a second gas spring force resisting movement of said upper leg tube and said lower leg tube with respect to each other is provided, said second gas spring force greater than said first gas spring force, said gas flow by-pass having said closed position when said upper leg tube and said lower leg tube are telescopically compressed, with respect to each other, to a second position, said second position comprising a greater amount of telescopic compression between said upper leg tube and said lower leg tube than occurs at said first position.

14. The component of claim 13 wherein said gas spring further comprises:

a first volume of compressible fluid when said upper leg tube and said lower leg tube are telescopically compressed to said first position; and

a second volume of compressible fluid when said upper leg tube and said lower leg tube are telescopically compressed toward a bottom out position.

15. The component of claim 14 wherein said gas spring has said first volume of compressible fluid when said upper leg tube and said lower leg tube are not telescopically compressed toward said bottom out position.

16. The component of claim 14 wherein said gas spring has said second volume of compressible fluid when said upper leg tube and said lower leg tube are telescopically compressed toward said bottom out position.

17. The component of claim 13 wherein a pressure within said gas spring is adjustable.

18. The component of claim 17 wherein said pressure within said gas spring is adjusted using a top cap coupled to said component.

19. The component of claim 17 wherein said pressure within said gas spring is adjusted using a base stud coupled to said component.

20. The component of claim 13 wherein said gas spring is configured to rapidly increase said second gas spring force when said upper leg tube and said lower leg tube are telescopically compressed toward said bottom out.

Assignments (5)
SECURITY INTEREST Recorded Oct 27, 2025
From: FOX FACTORY, INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 073270/0027 →
RELEASE OF SECURITY INTEREST Recorded Apr 13, 2022
From: BANK OF AMERICA, N.A.
To: FOX FACTORY, INC.
Reel/Frame 059704/0224 →
SECURITY INTEREST Recorded Apr 5, 2022
From: FOX FACTORY, INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 059616/0435 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 19, 2020
From: PELOT, SANTE
To: FOX FACTORY, INC.
Reel/Frame 054486/0296 →
PATENT SECURITY AGREEMENT Recorded Jun 5, 2019
From: FOX FACTORY, INC.
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 049388/0585 →