Control device and control method for construction machine
The present disclosure relates to a control device and a control method for a construction machine. The control device and the control method for the construction machine according to the exemplary embodiment of the present disclosure may adjust an engine revolutions per minute (rpm) according to a load applied to the construction machine, thereby controlling an output of equipment. In the control device and the control method for the construction machine according to the exemplary embodiment of the present disclosure, an output of a pump is increased at an appropriate time, so that good operation performance may be maintained, and in the case of an operation pattern, in which a load is low, the engine rpm is adjusted to be decreased, thereby improving fuel efficiency.
1. A device for controlling a construction machine, the device comprising:
a required output calculating unit configured to receive a value of a pump discharged pressure discharged from one or more pumps and a flow rate value required by a driver, and calculate a required output based on the value of the pump discharged pressure and the flow rate value required by the driver;
a revolutions per minute (rpm) decreased amount calculating unit configured to calculate an amount of increase/decrease of an engine rpm based on the required output;
a processing unit configured to receive the amount of increase/decrease of the engine rpm and a current rated engine rpm and calculate a target engine rpm based on the amount of increase/decrease of the engine rpm and the current rated engine rpm; and
an engine rpm output unit configured to output the target engine rpm and control the engine based on the target engine rpm,
wherein the required output is calculated by any one of a first method and a second method according to a control method of the construction machine,
wherein the first method calculates the required output based on the following formula:
ΣPp×1/ΣP Ne .
wherein Σ Pp is a value obtained by summing the pump discharged pressure value (Pp) of the one or more pumps, from which working fluid is discharged, and Σ P Ne is a value obtained by summing negacon pressure values (P Ne ), and
wherein the second method calculates the required output as a value (Σ (Pcurrent×Qa)) obtained by summing values obtained by multiplying a current discharged pressure value (Pcurrent) of each of the one or more pumps and a discharged flow rate (Qa) according to an actual position of a swash plate of each of the one or more pumps.
2. The device of claim 1 , further comprising:
a slope limiting unit configured to control a speed, when the target engine rpm is changing from the current rated engine rpm, based on a predetermined slope before the target engine rpm is output from the engine rpm output unit.
3. The device of claim 1 , wherein the rpm decreased amount calculating unit adjusts the amount of increase/decrease of the engine rpm to be in inverse proportion to an output of the one or more pumps.
4. The device of claim 1 , wherein the rpm decreased amount calculating unit adjusts the amount of increase/decrease of the engine rpm within a range of a maximum engine rpm difference value when the equipment starts an operation and is changed to be in a high load state.
5. The device of claim 4 , wherein when a swing of an upper body is included in an operation pattern, the amount of increase/decrease of the engine rpm is adjusted within a range securing a swing speed.
6. The device of claim 5 , wherein when a pressure of a negacon connected with a swing motor is 9 bars to 11 bars, it is determined that the swing of the upper body is included in the operation pattern.
7. A method of controlling a construction machine, the method comprising:
calculating a required output based on a value of a pump discharged pressure discharged from one or more pumps and a flow rate value required by a driver;
calculating an amount of increase/decrease of revolutions per minute (rpm) of an engine based on the required output;
calculating a target engine rpm based on the amount of increase/decrease of the engine rpm and a current rated engine rpm; and
outputting the target engine rpm and controlling the engine based on the target engine rpm,
wherein the required output is calculated by any one of a first method and a second method according to a control method of the construction machine,
wherein the first method calculates the required output based on the following formula:
ΣPp×1/ΣP Ne .
wherein Σ Pp is a value obtained by summing the pump discharged pressure value (Pp) of the one or more pumps, from which working fluid is discharged, and Σ P Ne is a value obtained by summing negacon pressure values (P Ne ), and
wherein the second method calculates the required output as a value (Σ (Pcurrent×Qa)) obtained by summing values obtained by multiplying a current discharged pressure value (Pcurrent) of each of the one or more pumps and a discharged flow rate (Qa) according to an actual position of a swash plate of each of the one or more pumps.
8. The method of claim 7 , further comprising:
before the target engine rpm is output, controlling a speed, when the target engine rpm is changing from the current rated engine rpm, based on a predetermined slope.
9. The method of claim 7 , wherein the amount of increase/decrease of the engine rpm is adjusted to be in inverse proportion to an output of the one or more pumps.
10. The method of claim 7 , wherein when the equipment starts an operation and is changed to be in a high load state, the amount of increase/decrease of the engine rpm is adjusted within a range of a maximum engine rpm difference value.
11. The method of claim 10 , wherein when a swing of an upper body is included in an operation pattern, the amount of increase/decrease of the rpm of the engine is adjusted within a range securing a swing speed.
12. The method of claim 11 , wherein when a pressure of a negacon connected with a swing motor is 9 bars to 11 bars, it is determined that the swing of the upper body is included in the operation pattern.