Polybiguanide salts in solid form for water treatment applications and kit
The present disclosure is directed to a sanitizing composition for dispensing into aquatic systems. The sanitizing composition contains a sanitizing agent containing water molecules that have been bound within the composition by a water binder. In one embodiment, the sanitizing agent is a polybiguanide salt and the water binder is an anhydrous salt. The resulting composition can be a solid that can be packaged in water degradable or water soluble packages for ease of handling and dispensing.
1. A process for preparing a solid or semi-solid sanitizing composition for treating aquatic systems including pools and spas comprising:
providing a polybiguanide salt having a water content from about 10% to about 80% by weight;
combining the polybiguanide salt with an anhydrous salt; and
binding at least 90% by weight of all the free water contained in the polybiguanide salt to the anhydrous salt,
wherein the amount of polybiguanide in the sanitizing composition is at least 50% by weight, and the sanitizing composition does not include a peroxide.
2. The process of claim 1 , wherein the anhydrous salt comprises a sulfate salt or a halide salt.
3. The process of claim 2 , wherein the anhydrous salt comprises a metal salt.
4. The process of claim 3 , wherein the anhydrous salt comprises magnesium chloride, sodium sulfate, calcium chloride, calcium sulfate, zinc sulfate, zinc chloride, copper sulfate, copper chloride, or mixtures thereof.
5. The process of claim 4 , wherein the anhydrous salt is present in the composition in an amount from about 5% to about 55% by weight.
6. The process of claim 5 , wherein providing the polybiguanide salt comprises providing a polybiguanide gel.
7. The process of claim 6 , wherein providing the polybiguanide salt comprises preheating the polybiguanide salt.
8. The process of claim 7 , wherein preheating the polybiguanide salt comprises preheating the polybiguanide salt to 60° C.
9. The process of claim 8 , wherein providing the polybiguanide salt comprises providing a polybiguanide salt that comprises polyhexamethylene biguanide (PHMB).
10. The process of claim 9 , wherein combining the polybiguanide salt and the anhydrous salt comprises combining the polybiguanide salt and anhydrous salt in a ratio of about 6:1.
11. The process of claim 5 , wherein combining the polybiguanide salt and the anhydrous salt comprises combining the polybiguanide salt and the anhydrous salt in a film pouch.
12. The process of claim 11 , wherein the film pouch is made from a water soluble polymer film.
13. The process of claim 12 , wherein the water soluble film comprises polyvinyl alcohol.
14. The process of claim 5 , comprising the further step of cooling the sanitizing composition.
15. The process of claim 5 , wherein binding at least 90% by weight of all the free water contained in the polybiguanide salt to the anhydrous salt comprises converting the free water in the polybiguanide salt into a crystallohydrate.