One embodiment of a stalk roll to be mounted upon a stalk roll drive shaft of a corn harvesting header comprises a cylindrical shell with a recess in the main cylinder, wherein reduced flutes are not present in the recess, but full flutes are present therein. This embodiment includes a stalk slot having a length equal to the length of the recess. Additionally, the flutes may be configured such that a stalk engagement gap is present at least once during a full revolution of two opposing stalk rolls.
1. A method of processing a stalk, said method comprising the steps of:
a) positioning said stalk between first and second stalk rolls, wherein both said first and second stalk rolls are configured with at least seven flutes each thereon extending radially from said first and second stalk rolls;
b) grasping said stalk by engaging said stalk between a first flute affixed to said first stalk roll and a main cylinder on said second stalk roll at a first grasp point;
c) controlling said stalk by engaging said stalk between a first flute affixed to said second stalk roll and a main cylinder on said first stalk roll at a second grasp point; and,
d) cutting said stalk by engaging said stalk between a second flute affixed to said first stalk roll and said main cylinder on said second stalk roll at a stalk cut point.
2. The method according to claim 1 wherein said main cylinder of both said first and second stalk rolls is further defined as including a recess formed therein, and wherein said recess is positioned toward the front of said first and second stalk rolls.
3. The method according to claim 1 wherein said first flute affixed to said first stalk roll is further defined as comprising:
a) a leading surface;
b) a trailing surface angled with respect to said leading surface, wherein an angle between said trailing surface and said leading surface is less than sixty degrees; and,
c) a flute edge defined by said leading surface and said trailing surface, wherein said flute edge resides in a radial plane passing through the longitudinal axis of said stalk roll.
4. The method according to claim 1 wherein said first flute affixed to said first stalk roll is further defined as comprising:
a) a leading surface;
b) a trailing surface angled with respect to said leading surface, wherein said trailing surface resides in a radial plane passing through the longitudinal axis of said stalk roll, and wherein the angle between said trailing surface and said leading surface is less than sixty degrees; and,
c) a flute edge defined by said leading surface and said trailing surface.