Method for cooling thin cores in plastic molds
A method for cooling a mold used in the production of plastic parts is described. A capillary feeds liquid carbon dioxide to a channel present in the mold typically used in making plastic parts having thin gaps or thin open sections in the plastic part. The channel will be approximately the same size as the inner diameter of the capillary but will increase in size either stepwise or progressively as it passes through the mold, particularly at the location where cooling is desired therefore providing more effective cooling to the mold and slides and lifters present therein.
1. A method for cooling slides and lifters present in a mold used in production of plastic parts, comprising:
providing a mold to be cooled for producing plastic parts, the mold including slides and lifters in the mold;
feeding liquid carbon dioxide through an inner diameter of a capillary connected to a channel present in the mold to be cooled, wherein the channel is of a same size as the inner diameter of the capillary at a position before the channel progresses into the mold;
increasing the size of the channel to be larger than the inner diameter of the capillary at another position inside a slide or lifter where cooling is needed, dimensions of the channel at the another position becoming greater than the inner diameter of the capillary as the channel progresses from the another position; and
expanding the liquid carbon dioxide to a gas beginning at the another position in the channel for the cooling to begin and continue along as the channel progresses in the mold.
2. The method as claimed in claim 1 wherein the increasing the size of the channel is progressive.
3. The method as claimed in claim 1 wherein the increasing the size of the channel is stepwise.
4. The method as claimed in claim 1 wherein more than one channel is present in the mold.
5. The method as claimed in claim 1 wherein the feeding of the liquid carbon dioxide is at a pressure of 800 to 1000 pounds per square inch.
6. The method as claimed in claim 1 wherein the increasing the size of the channel is at a ratio greater than 2 to 1 and less than 5 to 1 channel to capillary.
7. The method as claimed in claim 1 wherein the plastic parts are selected from the group consisting of thermoplastics parts, polypropylene with glass reinforcement, polypropylene without glass reinforcement, polyethylene with glass reinforcement, polyethylene without glass reinforcement, polyamides with glass reinforcement, polyamides without glass reinforcement, acryl-butadiene-styrene, polycarbonates, and mixtures thereof.
8. The method as claimed in claim 1 wherein the mold is selected from the group consisting of injection molds, gas assist injection molds, and foaming molds.
9. The method as claimed in claim 1 wherein the cooling further comprises reducing a temperature from when the plastic parts are in a melted state to a temperature when the mold can be removed.