IP Library Granted Patent US 10,347,894
Granted Patent B2
US 10,347,894 · App. 15/411,154 · Granted Jul 9, 2019

Energy storage system

Inventors: Augusto E. Barton (Palo Alto, CA); Robert Clinton Lane (Redwood City, CA); Nathan Khalil Chidiac (Los Altos, CA); Julian Christian Carl (Amsterdam-Zuidoost, NL); Hugh Burnett Ross (San Francisco, CA); William B. Stockton (San Francisco, CA); Nicholas Paul Manov (Mountain View, CA)
Assignee: TESLA, INC.
H01M2/206H01M2/1077H01M2/1094H01M2/1241H01M10/0422H01M10/613H01M10/643H01M10/6552H01M10/6554
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Quick Facts
Patent No.
US 10,347,894
App. No.
15/411,154
Granted
Jul 9, 2019
Kind
B2
Abstract

An energy storage system includes a module housing and multiple battery cells positioned inside the module housing. Each of the battery cells has a first end and a second end. Further, each of the battery cells has a positive terminal and a negative terminal. The energy storage system includes a first interconnect and a second interconnect positioned over the battery cells. Multiple first cell connectors connect the positive terminals of the battery cells to the first interconnect. Multiple second cell connectors connect the negative terminals of the battery cells to the second interconnect. A top plate having an interior side and an exterior side is positioned over the first interconnect and the second interconnect. The top plate includes one or more weak areas positioned above one or more battery cell.

Claims (18)

1. An energy storage system comprising:

a module housing;

a plurality of battery cells positioned inside the module housing, each of the plurality of battery cells including a first end and a second end, each of the plurality of battery cells further including a positive terminal and a negative terminal;

a first interconnect positioned over the plurality of battery cells;

a second interconnect positioned over the plurality of battery cells;

a plurality of first cell connectors connecting the positive terminals of the battery cells to the first interconnect;

a plurality of second cell connectors connecting the negative terminals of the battery cells to the second interconnect; and

a top plate comprising an interior side and an exterior side and positioned over the first interconnect and the second interconnect, wherein the top plate includes one or more weak areas positioned above the first end or the second end of one or more battery cells of the plurality of battery cells, further wherein the top plate comprises material that has been modified to reduce integrity of the top plate in the one or more weak areas.

2. The energy storage system of claim 1 , wherein the weak areas in the top plate are physically weaker portions of the top plate.

3. The energy storage system of claim 2 , wherein the weak areas are structural depressions in the top plate such that the structural depressions are on the interior side of the top plate and the exterior side is planar.

4. The energy storage system of claim 2 , wherein the top plate is prepared from a single material and a portion of material is removed from the weak areas.

5. The energy storage system of claim 2 , wherein the top plate is prepared from a composite material.

6. The energy storage system of claim 1 wherein the first interconnect and the second interconnect are substantially coplanar.

7. The energy storage system of claim 1 , wherein the first interconnect collects current from the positive terminals of the battery cells and the second interconnect collects current from the negative terminals of the battery cells.

8. The energy storage system of claim 1 , further comprising interstitial material between the plurality of battery cells inside the module housing.

9. The energy storage system of claim 8 , wherein the interstitial material is comprised of a silicone-based material.

10. The energy storage system of claim 1 , further comprising a sleeve positioned around the plurality of battery cells.

11. The energy storage system of claim 1 , further comprising a cold plate in thermal connection with the plurality of battery cells.

Assignments (2)
CHANGE OF NAME Recorded Jan 8, 2018
From: TESLA MOTORS, INC.
To: TESLA, INC.
Reel/Frame 045023/0113 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 26, 2017
From: BARTON, AUGUSTO E.; LANE, ROBERT CLINTON; CHIDIAC, NATHAN KHALIL; CARL, JULIAN CHRISTIAN; ROSS, HUGH BURNETT; STOCKTON, WILLIAM B.; MANOV, NICHOLAS PAUL
To: TESLA MOTORS, INC.
Reel/Frame 041093/0552 →
Continuity (1)
Related Publication 20180212222A1 · Jul 26, 2018
Cited By (1)
US 12,194,887