IP Library Granted Patent US 10,259,901
Granted Patent B2
US 10,259,901 · App. 15/415,371 · Granted Apr 16, 2019

Salt-tolerant star macromolecules

Inventors: Liang Huang (Pittsburgh, PA); Yuanxi Liao (Pittsburgh, PA); Patrick McCarthy (Pittsburgh, PA)
Assignee: Pilot Polymer Technologies, Inc.
C08F293/005C08F8/12C09K8/035C08F2220/1825C08F2438/01C08J2300/206
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Quick Facts
Patent No.
US 10,259,901
App. No.
15/415,371
Granted
Apr 16, 2019
Kind
B2
Abstract

The present invention relates to multi-arm salt-tolerant star macromolecules, and methods of preparing and using the same. In one aspect of the invention, a salt-tolerant star macromolecule is capable of providing salt-tolerance to an aqueous composition.

Claims (55)

1. A salt-tolerant star macromolecule, comprising:

i) a core;

ii) a plurality of hydrophilic polymeric arms; and

iii) at least one-salt-tolerant-enhancing copolymeric arm, comprising:

a) a hydrophilic polymeric segment proximal to the core; and

b) a salt-tolerant-enhancing polymeric segment distal to the core;

wherein;

1) the salt-tolerant star macromolecule, when dissolved in water at a concentration of at least 0.3 wt. % forms a homogeneous gel; and

2) the formed homogeneous gel has a dynamic viscosity at 80° C. that is at least 50% relative to viscosity of the gel at 25° C., according to the Temperature Stability Test.

2. The salt-tolerant star macromolecule of claim 1 , wherein the salt-tolerant star macromolecule has a dynamic viscosity in a NaCl-containing aqueous solution that is greater than the dynamic viscosity at 0.0 wt. % NaCl aqueous solution, according to the Salt Tolerance Test.

3. The salt-tolerant star macromolecule of claim 1 , wherein the salt-tolerant star macromolecule has an increase in dynamic viscosity with an increase in NaCl concentration, according to the Salt Tolerance Test.

4. The salt-tolerant star macromolecule of claim 1 , wherein the dynamic viscosity of the salt-tolerant star macromolecule in a 0.2 wt % NaCl aqueous solution is at least 40% of the dynamic viscosity at 0.0 wt. % NaCl aqueous solution, according to the Salt Tolerance Test.

5. The salt-tolerant star macromolecule of claim 1 , wherein the salt-tolerant-enhancing polymeric segment comprises:

i) repeat units of monomeric residues of one or more polymerized salt-tolerant-enhancing monomers; and

ii) optionally, repeat units of monomeric residues of one or more polymerized hydrophobic or hydrophilic monomers.

6. The salt-tolerant star macromolecule of claim 1 , wherein the salt-tolerant star macromolecule is represented by Formula Z:

wherein:

Core represents a crosslinked polymeric segment;

P1 represents a hydrophilic polymeric segment comprised of repeat units of monomeric residues of one or more polymerized hydrophilic monomers;

P2 independently represents a salt-tolerant-enhancing polymeric segment comprising repeat units of:

a) monomeric residues of one or more polymerized salt-tolerant-enhancing monomers; and

b) optionally, monomeric residues of one or more polymerized hydrophobic or hydrophilic monomers;

P3 independently represents a hydrophilic polymeric segment comprised of repeat units of monomeric residues of one or more polymerized hydrophilic monomers;

P4 represents a hydrophobic polymeric segment comprised of repeat units of monomeric residues of one or more polymerized hydrophobic monomers;

P5 represents a hydrophilic polymeric segment comprised of repeat units of monomeric residues of one or more polymerized hydrophilic monomers;

q1 represents the number of repeat units in P1 and has a value between 10 and 2000;

q2 independently represents the number of repeat units in P2 and has a value between 10 and 500;

q3 independently represents the number of repeat units in P3 and has a value between 10 and 2000;

q4 represents the number of repeat units in P4 and has a value between 10 and 500;

q5 represents the number of repeat units in P5 and has a value between 10 and 2000;

r represents the number of polymeric arms covalently attached to the Core and has a value in the range of from 0 to 1000;

s independently represents the number of salt-tolerant-enhancing copolymeric arms covalently attached to the Core and has a value in the range of from 1 to 1000;

t represents the number of copolymeric arms covalently attached to the Core and has a value in the range of from 0 to 1000; and

n represents the number of salt-tolerant-enhancing arm types covalently attached to the Core and has a value of at least 1;

wherein:

i) the molar ratio of:

a) r to s is in the range of between 40:1 and 1:40;

b) the molar ratio of r to t is in the range of between 40:1 and 1:40;

c) the molar ratio oft to s is in the range of between 40:1 and 1:40;

d) the molar ratio of r to (s+t) is in the range of between 40:1 and 1:40; or

e) combinations thereof; and

ii) r and t cannot both equal zero unless n represents a value of at least 2.

7. The salt-tolerant star macromolecule of claim 1 , wherein the salt-tolerant star macromolecule has a molecular weight (Mn) in the range of from 5,000 g/mol to 10,000,000 g/mol.

8. The salt-tolerant star macromolecule of claim 1 , wherein the arms of the salt-tolerant star macromolecule independently have a molecular weight (Mn) in the range of from 1,000 g/mol to 250,000 g/mol.

9. The salt-tolerant star macromolecule of claim 1 , wherein the dynamic viscosity of the salt-tolerant star macromolecule at 60° C. is at least 60% relative to viscosity of the gel at 25° C., according to the Temperature Stability Test.

10. A salt-tolerant thickening agent, comprising the salt-tolerant star macromolecule of claim 1 .

11. A method of making an aqueous composition salt-tolerant, comprising:

adding at least 0.3 wt. % of the salt-tolerant star macromolecule of claim 1 to the aqueous composition; and

wherein the salt-tolerant star macromolecule when dissolved in water at a concentration of at least 0.3 wt. % forms a homogeneous gel and has a dynamic viscosity of at least 10,000 cP in a 0.4 wt. % NaCl aqueous solution, according to the Salt Tolerance Test.

12. The salt-tolerant star macromolecule of claim 1 , wherein the salt-tolerant star macromolecule, when dissolved in water a concentration of 0.4% wt. %, forms a homogenous gel; and has a dynamic viscosity of at least 20,000 cP at a pH between 5.5-11.

13. The salt-tolerant star macromolecule of claim 5 , wherein the monomeric residues of one or more polymerized salt-tolerant-enhancing monomers present within the salt-tolerant-enhancing polymeric segment comprise methyl acrylate or methyl methacrylate.

14. The salt-tolerant star macromolecule of claim 13 , wherein the monomeric residues of one or more polymerized hydrophobic monomers present within the salt-tolerant-enhancing polymeric segment comprise styrene.

15. A composition, comprising the salt-tolerant star macromolecule of claim 1 .

16. The composition of claim 15 , wherein the composition is an aqueous composition.

17. The composition of claim 16 , wherein the composition is a fracturing fluid composition.

Assignments (5)
SECURITY INTEREST Recorded Mar 2, 2023
From: PILOT CHEMICAL CORP.; PILOT POLYMER TECHNOLOGIES, INC.; LIQUID MINERALS GROUP LTD.
To: U.S. BANK NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
Reel/Frame 062859/0909 →
CORRECTIVE ASSIGNMENT TO CORRECT THE RECEIVING PARTY PREVIOUSLY RECORDED AT REEL: 046986 FRAME: 0143. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Jan 15, 2019
From: ATRP SOLUTIONS, INC.
To: PILOT POLYMER TECHNOLOGIES, INC.
Reel/Frame 048077/0454 →
SECURITY INTEREST Recorded Sep 5, 2018
From: PILOT POLYMER TECHNOLOGIES, INC.
To: U.S. BANK NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
Reel/Frame 046794/0322 →
CHANGE OF NAME Recorded Aug 30, 2018
From: ATRP SOLUTIONS, INC.
To: PILOT POLYMER TECHNOLGIES, INC.
Reel/Frame 046986/0143 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 1, 2017
From: HUANG, LIANG; LIAO, YUANXI; MCCARTHY, PATRICK
To: ATRP SOLUTIONS, INC.
Reel/Frame 043469/0832 →
Continuity (3)
Continuation 14765452
Provisional Application 61760210 · Feb 4, 2013
Related Publication 20170355803A1 · Dec 14, 2017
Cited By (1)
US 12,221,524