IP Library Granted Patent US 10,027,133
Granted Patent B2
US 10,027,133 · App. 15/416,423 · Granted Jul 17, 2018

Scalable highly available modular battery system

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Quick Facts
Patent No.
US 10,027,133
App. No.
15/416,423
Granted
Jul 17, 2018
Kind
B2
Abstract

A modular battery pack system including a plurality of battery sub-modules operably connected in parallel and an isolation system configured to discretely isolate any one of the battery sub-modules from the remaining battery sub-module(s). The isolation system, in one embodiment, may utilize an ORing FET for each of the battery sub-modules, with each ORing FET operably connected at its input with an output of a corresponding battery sub-module and operably connected at its output with the output of the other ORing FETs. The modular battery pack system may further include a conditioning system for conditioning a battery sub-module by discharging at least a portion of the battery sub-module. Each battery sub-module may be operably and discretely connected to the conditioning system, such that conditioning is selectively applicable to any one or more of the battery sub-modules.

Claims (30)

1. A modular battery pack system comprising:

a plurality of battery sub-modules operably connected in parallel; and

an isolation system configured to discretely isolate any one of the battery sub-modules from the remaining battery sub-module(s); and

a spare battery sub-module operably connected in parallel with the plurality of battery sub-modules and initially discretely isolated from the plurality of battery sub-modules via the isolation system;

wherein the isolation system is configured to de-isolate the spare battery sub-module to increase energy capacity of the battery pack system or to replace one of the plurality of battery sub-modules.

2. The modular battery pack system of claim 1 , wherein the isolation system comprises an ORing field-effect transistor (FET) for each of the battery sub-modules, with each ORing FET operably connected at its input with an output of a corresponding battery sub-module and operably connected at its output with outputs of the other ORing FETs.

3. The modular battery pack system of claim 1 , further comprising a conditioning system for conditioning a battery sub-module by discharging at least a portion of the battery sub-module.

4. The modular battery pack system of claim 3 , wherein each battery sub-module is operably and discretely connected to the conditioning system, such that conditioning is selectively applicable to any one or more of the battery sub-modules.

5. The modular battery pack system of claim 3 , wherein each battery sub-module is operably and discretely connected to the conditioning system via a field-effect transistor (FET), such that conditioning is selectively applicable via the FETs to any one or more of the battery sub-modules.

6. The modular battery pack system of claim 1 , further comprising one or more buck-boost modules operably connected in parallel between an output of the isolation system and an output of the battery pack system.

7. The modular battery pack system of claim 1 , further comprising a supervisory control unit operably connected with the isolation system automatically controlling selected isolation of the battery sub-modules.

8. The modular battery pack system of claim 4 , further comprising a supervisory control unit operably connected with the isolation system and the conditioning system automatically controlling selected isolation and conditioning of the battery sub-modules.

9. The modular battery pack system of claim 8 , wherein the supervisory control unit comprises a host interface for access to the supervisory control unit by a host system sourced by the battery pack system.

10. The modular battery pack system of claim 1 , wherein the isolation system is configured to replace one of the plurality of battery sub-modules with the spare battery sub-module by select isolation of the one battery sub-module from the remaining battery sub-module(s) and select de-isolation of the spare battery sub-module.

11. The modular battery pack system of claim 10 , wherein the isolation system automatically replaces the one battery sub-module with the spare battery sub-module upon substantial failure of the one battery sub-module.

12. A method for providing a modular battery system, the method comprising:

managing an isolation system for selectively and discretely isolating a battery sub-module from a plurality of battery sub-modules operably connected in parallel;

maintaining a spare battery sub-module operably connected in parallel with the plurality of battery sub-modules and initially discretely isolated from the plurality of battery sub-modules; and

de-isolating the spare battery sub-module via the isolation system to increase energy capacity of the battery system or to replace one of the plurality of battery sub-modules.

13. The method of claim 12 , wherein the isolation system comprises an ORing field-effect (FET) for each of the battery sub-modules, with each ORing FET operably connected at its input with an output of a corresponding battery sub-module and operably connected at its output with outputs of the other ORing FETs.

14. The method of claim 12 , further comprising selectively and discretely conditioning any one battery sub-module of the plurality of battery sub-modules by isolating the one battery sub-module and discharging at least a portion of the one battery sub-module.

15. The method of claim 14 , further comprising utilizing field-effect transistors (FETs) for selectively and discretely isolating and conditioning the one battery sub-module.

16. The method of claim 13 , wherein one or more buck-boost modules is operably connected in parallel between an output of the isolation system and an output of the battery pack system.

17. The method of claim 12 , wherein the spare battery sub-module is de-isolated to replace one of the plurality of battery sub-modules, the method further comprising isolating the one battery sub-module.

18. The method of claim 17 , wherein the one battery sub-module is replaced with the spare battery sub-module upon substantial failure of the one battery sub-module.

19. A battery pack system comprising:

an isolation system operably connected to the output of at least two battery sub-modules and configured to isolate any one of the battery sub-modules while any remaining battery sub-module(s) continue to provide power to an output of the battery pack system; and

a spare battery sub-module operably connected with the at least two battery sub-modules and initially discretely isolated from the at least two battery sub-modules via the isolation system;

wherein the isolation system is configured to de-isolate the spare battery sub-module to increase energy capacity of the battery pack system or to replace one of the at least two battery sub-modules.

20. The battery pack system of claim 19 , wherein the isolation system automatically replaces the one battery sub-module with the spare battery sub-module upon substantial failure of the one battery sub-module.

Assignments (9)
RELEASE OF SECURITY INTEREST IN PATENTS PREVIOUSLY RECORDED AT REEL/FRAME (053546/0001) Recorded Jun 23, 2022
From: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A., AS NOTES COLLATERAL AGENT
To: DELL MARKETING L.P. (ON BEHALF OF ITSELF AND AS SUCCESSOR-IN-INTEREST TO CREDANT TECHNOLOGIES, INC.); DELL INTERNATIONAL L.L.C.; DELL PRODUCTS L.P.; DELL USA L.P.; EMC CORPORATION; DELL MARKETING CORPORATION (SUCCESSOR-IN-INTEREST TO FORCE10 NETWORKS, INC. AND WYSE TECHNOLOGY L.L.C.); EMC IP HOLDING COMPANY LLC
Reel/Frame 071642/0001 →
RELEASE OF SECURITY INTEREST IN PATENTS PREVIOUSLY RECORDED AT REEL/FRAME (041829/0873) Recorded Apr 26, 2022
From: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A., AS NOTES COLLATERAL AGENT
To: DELL INTERNATIONAL L.L.C.; DELL PRODUCTS L.P.; EMC CORPORATION; EMC IP HOLDING COMPANY LLC (ON BEHALF OF ITSELF AND AS SUCCESSOR-IN-INTEREST TO MOZY, INC.); DELL MARKETING CORPORATION (SUCCESSOR-IN-INTEREST TO WYSE TECHNOLOGY L.L.C.)
Reel/Frame 059803/0724 →
RELEASE OF SECURITY INTEREST AT REEL 041808 FRAME 0516 Recorded Nov 2, 2021
From: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH
To: DELL INTERNATIONAL, L.L.C.; DELL PRODUCTS L.P.; EMC CORPORATION; EMC IP HOLDING COMPANY LLC; MOZY, INC.; WYSE TECHNOLOGY L.L.C.
Reel/Frame 058297/0573 →
SECURITY AGREEMENT Recorded Apr 22, 2020
From: CREDANT TECHNOLOGIES INC.; DELL INTERNATIONAL L.L.C.; DELL MARKETING L.P.; DELL PRODUCTS L.P.; DELL USA L.P.; EMC CORPORATION; FORCE10 NETWORKS, INC.; WYSE TECHNOLOGY L.L.C.; EMC IP HOLDING COMPANY LLC
To: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A.
Reel/Frame 053546/0001 →
SECURITY AGREEMENT Recorded Mar 21, 2019
From: CREDANT TECHNOLOGIES, INC.; DELL INTERNATIONAL L.L.C.; DELL MARKETING L.P.; DELL PRODUCTS L.P.; DELL USA L.P.; EMC CORPORATION; FORCE10 NETWORKS, INC.; WYSE TECHNOLOGY L.L.C.; EMC IP HOLDING COMPANY LLC
To: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A.
Reel/Frame 049452/0223 →
PATENT SECURITY INTEREST (NOTES) Recorded Feb 28, 2017
From: DELL INTERNATIONAL L.L.C.; DELL PRODUCTS L.P.; EMC CORPORATION; EMC IP HOLDING COMPANY LLC; MOZY, INC.; WYSE TECHNOLOGY L.L.C.
To: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A., AS COLLATERAL AGENT
Reel/Frame 041829/0873 →
PATENT SECURITY INTEREST (CREDIT) Recorded Feb 24, 2017
From: DELL INTERNATIONAL, L.L.C.; DELL PRODUCTS L.P.; EMC CORPORATION; EMC IP HOLDING COMPANY LLC; MOZY, INC.; WYSE TECHNOLOGY L.L.C.
To: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS COLLATERAL AGENT
Reel/Frame 041808/0516 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 26, 2017
From: FARLEY, DOUGLAS L.; ADRIAN, JASON D.
To: COMPELLENT TECHNOLOGIES
Reel/Frame 041093/0789 →
MERGER Recorded Jan 26, 2017
From: COMPELLENT TECHNOLOGIES, INC.
To: DELL INTERNATIONAL L.L.C.
Reel/Frame 041094/0666 →