IP Library Granted Patent US 10,618,249
Granted Patent B2
US 10,618,249 · App. 15/417,142 · Granted Apr 14, 2020

Laminates comprising reinforced aerogel composites

Inventors: Leslie Rikleen (Newark, DE); Michael Magyar (Elkton, MD); Eric O'Bryan (Greenville, DE); David Mihalcik (Northborough, MA); Owen Evans (Chelmsford, MA); Nicholas Zafiropoulos (Wayland, MA); George Gould (Mendon, MA)
Assignees: W. L. Gore & Associates, Inc.; Aspen Aerogels, Inc.
B32B5/18B32B3/06B32B5/02B32B5/022B32B5/024B32B5/026B32B5/06B32B5/145B32B5/16B32B5/22B32B5/245B32B5/32B32B7/02B32B7/08B32B7/10B32B7/12B32B27/08B32B27/304B32B27/32B32B27/322B32B27/40B32B37/12B32B37/14B32B2250/03B32B2250/40B32B2260/02B32B2260/04B32B2262/02B32B2262/0207B32B2262/0238B32B2262/0261B32B2262/0276B32B2262/0292B32B2264/0257B32B2264/101B32B2264/107B32B2266/025B32B2266/0257B32B2266/0278B32B2266/0285B32B2266/04B32B2266/045B32B2266/06B32B2266/126B32B2305/022B32B2305/08B32B2307/302B32B2307/304B32B2307/51B32B2307/726B32B2307/732B32B2437/00
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Quick Facts
Patent No.
US 10,618,249
App. No.
15/417,142
Granted
Apr 14, 2020
Kind
B2
Abstract

Described herein are aerogel composites. The aerogel composites comprise at least one base layer having a top surface and a bottom surface, the base layer comprising a reinforced aerogel composition which comprises a reinforcement material and a monolithic aerogel framework, a first facing layer comprising a first facing material attached to the top surface of the base layer, and a second facing layer comprising a second facing material attached to the bottom surface of the base layer. At least a portion of the monolithic aerogel framework of the base layer extends into at least a portion of both the first facing layer and the second facing layer. The first facing material and the second facing material each consist essentially of fluoropolymer material.

Claims (13)

1. An aerogel composite comprising:

at least one base layer having a top surface and a bottom surface, the base layer comprising a reinforced aerogel composition which comprises a reinforcement material and a monolithic aerogel framework;

a first facing layer comprising a first facing material permanently attached to the top surface of the base layer via a first adhesive; and

a second facing layer comprising a second facing material permanently attached to the bottom surface of the base layer via a second adhesive;

wherein at least a portion of the monolithic aerogel framework of the base layer extends into at least a portion of both the first facing layer and the second facing layer;

wherein the first facing material and the second facing material each consist essentially of fluoropolymer material; and

wherein the reinforcement material and the fluoropolymer material are different.

2. The aerogel composite of claim 1 , wherein the reinforcement material comprises a foam reinforcement material.

3. The aerogel composite of claim 1 , wherein each of the first adhesive and the second adhesive is selected from the group consisting of: an aerosol adhesive, a urethane-based adhesive, an acrylate adhesive, a hot melt adhesive, an epoxy, a rubber resin adhesive; a polyurethane composite adhesive, and any combinations thereof.

4. The aerogel composite of claim 1 , wherein the first facing layer and second facing layer each comprise a fluid-permeable facing material.

5. The aerogel composite of claim 1 , wherein the composite material has a thermal conductivity between 18.0 mW/m-K and 40.0 mW/m-K.

6. The aerogel composite of claim 1 , wherein the first adhesive and the second adhesive are the same.

7. The aerogel composite of claim 1 , wherein the first adhesive and the second adhesive are different.

Assignments (3)
SECURITY INTEREST Recorded Aug 28, 2024
From: ASPEN AEROGELS, INC.; ASPEN AEROGELS RHODE ISLAND, LLC
To: MIDCAP FUNDING IV TRUST
Reel/Frame 068792/0245 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 23, 2018
From: MIHALCIK, DAVID; EVANS, OWEN; ZAFIROPOULOS, NICHOLAS; GOULD, GEORGE
To: ASPEN AEROGELS, INC.
Reel/Frame 046430/0015 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 11, 2018
From: RIKLEEN, LESLIE; MAGYAR, MICHAEL; O'BRYAN, ERIC
To: W. L. GORE & ASSOCIATES, INC.
Reel/Frame 046321/0751 →