IP Library Granted Patent US 10,745,623
Granted Patent B2
US 10,745,623 · App. 15/418,170 · Granted Aug 18, 2020

Methods for enhancing hydrocarbon recovery from oil sands

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Quick Facts
Patent No.
US 10,745,623
App. No.
15/418,170
Granted
Aug 18, 2020
Kind
B2
Abstract

The present invention generally relates to methods and process agents for bitumen extraction from ore. More specifically, the method comprises contacting a process agent to the ore and adding water to form a bitumen-containing slurry. The process agent comprises sodium silicate, an aluminate, a dodecyl sulfate, or a combination thereof.

Claims (20)

1. A method for extracting bitumen from ore, the method comprising contacting a process agent to the ore before a primary separation and adding water to form a bitumen-containing slurry, the process agent consisting of sodium silicate having a SiO 2 to Na 2 O ratio of from about 2 to about 10, and at least one of ethylenediaminetetraacetic acid, nitrilotriacetic acid, diethylenetriamine penta(methylenephosphonic acid), nitrilotris(methylenephosphonic acid), 1-hydroxyethane-1,1-diphosphonic acid, or a combination thereof.

2. The method of claim 1 , wherein the sodium silicate has a SiO 2 to Na 2 O ratio of from about 3 to about 6.

3. The method of claim 1 , wherein the process agent consists of sodium silicate having a SiO 2 to Na 2 O ratio of from about 2 to about 10 and ethylenediaminetetraacetic acid.

4. The method of claim 3 , wherein the process agent consists of from about 90 wt. % to about 99 wt. % sodium silicate and from about 1 wt. % to about 10 wt. % ethylenediaminetetraacetic acid.

5. A method for extracting bitumen from ore, the method comprising contacting a process agent to the ore before a primary separation and adding water to form a bitumen-containing slurry, the process agent consisting of sodium silicate having a SiO 2 to Na 2 O ratio of from about 2 to about 10, dodecyl sulfate, and at least one of ethylenediaminetetraacetic acid, nitrilotriacetic acid, diethylenetriamine penta(methylenephosphonic acid), nitrilotris(methylenephosphonic acid), 1-hydroxyethane-1,1-diphosphonic acid, or a combination thereof.

6. The method of claim 5 , wherein the process agent consists of sodium silicate having a SiO 2 to Na 2 O ratio of from about 2 to about 10 and ethylenediaminetetraacetic acid.

7. The method of claim 6 , wherein the sodium silicate has a SiO 2 to Na 2 O ratio of from about 3 to about 6.

8. The method of claim 5 , wherein the process agent is contacted to the ore at a concentration of about 40 to about 600 ppm.

9. The method of claim 5 , wherein the amount of bitumen extracted from the ore is increased as compared to the amount of bitumen extracted from the ore when the process agent is not present.

10. The method of claim 5 , further comprising contacting the bitumen-containing slurry with additional water to form a bitumen froth and coarse solid tailings.

11. The method of claim 10 , further comprising contacting the bitumen froth with a light hydrocarbon to form a bitumen product and fine solid tailings.

12. The method of claim 11 , wherein the bitumen product has less mineral solids and water as compared to bitumen product when the process agent is not present.

13. The method claim 11 , wherein the coarse solid tailings and the fine solid tailings have a pH below about 9.

14. The method of claim 3 , wherein the process agent comprises from about 20 wt. % to about 99 wt. % sodium silicate and from about 1 wt. % to about 80 wt. % ethylenediaminetetraacetic acid.

15. The method of claim 1 , wherein the amount of bitumen extracted from the ore is increased as compared to the amount of bitumen extracted from the ore when the process agent is not present.

16. The method of claim 1 , further comprising contacting the bitumen-containing slurry with additional water to form a bitumen froth and coarse solid tailings.

17. The method of claim 16 , further comprising contacting the bitumen froth with a light hydrocarbon to form a bitumen product and fine solid tailings.

18. The method of claim 17 , wherein the bitumen product has less mineral solids and water as compared to bitumen product when the process agent is not present.

19. The method claim 17 , wherein the coarse solid tailings and the fine solid tailings have a pH below about 9.

20. The method of claim 1 , wherein the process agent is contacted to the ore at a concentration of about 40 to about 600 ppm.

Assignments (6)
RELEASE OF SECURITY INTEREST IN PATENTS Recorded Jul 17, 2025
From: JPMORGAN CHASE BANK, N.A.
To: CHAMPIONX LLC; APERGY ESP SYSTEMS, LLC; APERGY BMCS ACQUISITION CORP; HARBISON-FISCHER, INC.; NORRIS RODS, INC.,; NORRIS RODS, INC.,; NORRISEAL-WELLMARK, INC.; PCS FERGUSON, INC.; QUARTZDYNE, INC.; US SYNTHETIC CORPORATION
Reel/Frame 072004/0019 →
RELEASE OF SECURITY INTEREST Recorded Jun 7, 2022
From: BANK OF AMERICA, N.A.
To: CHAMPIONX USA INC.
Reel/Frame 060304/0267 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 22, 2020
From: ECOLAB USA INC.
To: CHAMPIONX USA INC.
Reel/Frame 053849/0537 →
SECURITY INTEREST Recorded Jun 5, 2020
From: CHAMPIONX USA INC.
To: BANK OF AMERICA, N.A.
Reel/Frame 052848/0368 →
SECURITY INTEREST Recorded Jun 5, 2020
From: CHAMPIONX USA INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 053250/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 27, 2017
From: FAGHIHNEJAD, ALI; GAO, SONG; LUO, MENG
To: ECOLAB USA INC.
Reel/Frame 041109/0851 →