IP Library Granted Patent US 10,252,455
Granted Patent B2
US 10,252,455 · App. 15/419,265 · Granted Apr 9, 2019

Ethylene-tetrafluoroethylene copolymer sheet and method for producing same

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Quick Facts
Patent No.
US 10,252,455
App. No.
15/419,265
Granted
Apr 9, 2019
Kind
B2
Abstract

An ethylene/tetrafluoroethylene copolymer sheet obtained by extrusion, has R 0 /d, wherein R 0 is an in-plane phase difference [unit: nm]and d is a thickness, [unit: nm], of at most 3.0×10 −3 , and a thickness of more than 300 μm. The ethylene/tetrafluoroethylene copolymer sheet preferably has a thickness of from 305 to 3,000 μm . A process for producing an ethylene/tetrafluoroethylene copolymer sheet includes melting an ethylene/tetrafluoroethylene copolymer to obtain a melt, continuously extruding the melt through a die for shaping the melt to a sheet, and letting the sheet pass between two rolls. One of the two rolls is a rigid roll, and the other is an elastic roll. The two rolls are pressed under a linear pressure of from 0.1 to 1,000 N/cm.

Claims (28)

1. An ethylene/tetrafluoroethylene copolymer sheet, having R 0 /d, wherein R 0 is an in-plane phase difference [unit: nm]and d is a thickness [unit: nm], of at most 1.0×10 −3 , and a thickness of more than 300μm, wherein the ethylene/tetrafluoroethylene copolymer sheet is an extruded sheet.

2. The ethylene/tetrafluoroethylene copolymer sheet according to claim 1 , wherein the ethylene/tetrafluoroethylene copolymer sheet has a thickness of from 305 to 3,000 μm.

3. The ethylene/tetrafluoroethylene copolymer sheet according to claim 1 , wherein the total luminous transmittance of the ethylene/tetrafluoroethylene copolymer sheet satisfies formula (2):

100≥total luminous transmittance (%)>(−0.022)×(thickness of ethylene/tetrafluoroethylene copolymer sheet) (μm)+96  formula (2).

4. The ethylene/tetrafluoroethylene copolymer sheet according to claim 1 , wherein the acoustic transmission loss with respect to a 500 Hz sound source of the ethylene/tetrafluoroethylene copolymer sheet satisfies formula (3):

acoustic transmission loss (dB)>0 .0085×(thickness of ethylene/tetrafluoroethylene copolymer sheet) (μm)+1.58  Formula (3).

5. The ethylene/tetrafluoroethylene copolymer sheet according to claim 1 , wherein the tensile stress at yield at 23° C. of the ethylene/tetrafluoroethylene copolymer sheet satisfies formula (4):

tensile stress at yield (N/cm)>0.015×(thickness of ethylene/tetrafluoroethylene copolymer sheet) (μm)  Formula (4).

6. The ethylene/tetrafluoroethylene copolymer sheet according to claim 1 , wherein the ethylene/tetrafluoroethylene copolymer sheet is a membrane material for a membrane structure building.

7. The ethylene/tetrafluoroethylene copolymer sheet according to claim 1 , wherein the ethylene/tetrafluoroethylene copolymer sheet has a thickness of from 400 to 1,500 μm.

8. A process for producing the ethylene/tetrafluoroethylene copolymer sheet as defined in claim 1 , the process comprising:

melting an ethylene/tetrafluoroethylene copolymer to obtain a melt;

continuously extruding the melt through a die for shaping the melt to a sheet;

letting the sheet pass between two rolls; and

cooling the sheet,

wherein one of the two rolls is a rigid roll, and the other is an elastic roll,

wherein the two rolls are pressed under a linear pressure of from 0.1 to 1,000 N/cm,

wherein the temperature of the melt immediately before passage between the two rolls is from 200 to 330° C., and

wherein the average of the surface temperatures of the two rolls is from 50 to 180° C.

9. A process for producing an ethylene/tetrafluoroethylene copolymer sheet, the process comprising:

melting an ethylene/tetrafluoroethylene copolymer to obtain a melt;

continuously extruding the melt through a die for shaping the melt to a sheet;

letting the sheet pass between two rolls; and

cooling the sheet,

wherein one of the two rolls is a rigid roll, and the other is an elastic roll,

wherein the two rolls are pressed under a linear pressure of from 0.1 to 1,000 N/cm,

wherein the temperature of the melt immediately before passage between the two rolls is from 200 to 330° C., and

wherein the average of the surface temperatures of the two rolls is from 50 to 180° C.

Assignments (2)
CHANGE OF NAME Recorded Aug 7, 2018
From: ASAHI GLASS COMPANY, LIMITED
To: AGC INC.
Reel/Frame 046730/0786 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 30, 2017
From: ARUGA, HIROSHI; HASEGAWA, TETSUYA; MASUDA, SHO; HIGUCHI, YOSHIAKI
To: ASAHI GLASS COMPANY, LIMITED
Reel/Frame 041122/0746 →