IP Library Granted Patent US 10,763,740
Granted Patent B2
US 10,763,740 · App. 15/419,423 · Granted Sep 1, 2020

Switch off time control systems and methods

Inventor: Charles E. Green (Fenton, MO)
Assignee: Emerson Climate Technologies, Inc.
H02M1/12H02M1/32H02M1/4225H02M1/44H02M2001/0032H02M2001/327Y02B70/126Y02B70/16
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Quick Facts
Patent No.
US 10,763,740
App. No.
15/419,423
Granted
Sep 1, 2020
Kind
B2
Abstract

A power factor correction (PFC) system includes a desired OFF period module that determines a desired OFF period for a switch of a PFC circuit based on an input voltage to the PFC circuit and an output voltage of the PFC circuit. A switching control module transitions the switch from an ON state to an OFF state when a measured current through an inductor of the PFC circuit is greater than a demanded current through the inductor and maintains the switch in the OFF state for the desired OFF period after the transition from the ON state to the OFF state.

Claims (112)

1. A power factor correction (PFC) system comprising:

a desired OFF period module that determines a desired OFF period for a switch of a PFC circuit based on an input voltage to the PFC circuit and an output voltage of the PFC circuit,

wherein the desired OFF period module sets the desired OFF period using one of:

(i) an equation that relates input voltages and output voltages to desired OFF periods; and

(ii) a look-up table that relates input voltages and output voltages to desired OFF periods; and

a switching control module:

that transitions the switch from an ON state to an OFF state in response to a determination that a measured current through an inductor of the PFC circuit is greater than a demanded current through the inductor; and

that maintains the switch in the OFF state for the desired OFF period after the transition from the ON state to the OFF state.

2. The PFC system of claim 1 wherein the desired OFF period module sets the desired OFF period using the equation:

DOP

=

t

p

*

V

I

V

O

,

where DOP is the desired OFF period, t p is a predetermined switching period, v i is the input voltage, and v o is the output voltage.

3. The PFC system of claim 1 wherein the switching control module:

in response to a determination that a period between (i) a time of the transition from the ON state to the OFF state and (ii) a present time is greater than the desired OFF period, transitions the switch from the OFF state to the ON state; and

maintains the switch in the ON state until the measured current through the inductor of the PFC circuit is greater than the demanded current through the inductor.

4. The PFC system of claim 3 further comprising a current demand module that determines the demanded current through the inductor based on a difference between the output voltage and a desired value of the output voltage.

5. The PFC system of claim 1 wherein the desired OFF period module determines the desired OFF period further based on a switching period of the switch.

6. A power factor correction (PFC) system comprising:

a desired ON period module that determines a desired ON period for a switch of a PFC circuit, wherein the desired ON period is variable,

a desired OFF period module that sets a desired OFF period for the switch equal to a switching period of the switch minus the desired ON period; and

a switching control module:

that transitions the switch from an ON state to an OFF state in response to a determination that a measured current through an inductor of the PFC circuit is greater than a demanded current through the inductor; and

that maintains the switch in the OFF state for the desired OFF period after the transition from the ON state to the OFF state.

7. The PFC system of claim 6 wherein the desired ON period module sets the desired ON period for the switch based on a maximum current through the inductor, the demanded current through the inductor, and an input voltage of the PFC circuit.

8. The PFC system of claim 6 wherein the desired ON period module sets the desired ON period for the switch based on a maximum current through the inductor, the demanded current through the inductor, an input voltage of the PFC circuit, and an output voltage of the PFC circuit.

9. A power factor correction (PFC) method comprising:

determining a desired OFF period for a switch of a PFC circuit based on an input voltage to the PFC circuit and an output voltage of the PFC circuit,

wherein determining the desired OFF period includes setting the desired OFF period using one of:

(i) an equation that relates input voltages and output voltages to desired OFF periods; and

(ii) a look-up table that relates input voltages and output voltages to desired OFF periods;

transitioning the switch from an ON state to an OFF state in response to a determination that a measured current through an inductor of the PFC circuit is greater than a demanded current through the inductor; and

maintaining the switch in the OFF state for the desired OFF period after the transition from the ON state to the OFF state.

10. The PFC method of claim 9 wherein determining the desired OFF period includes setting the desired OFF period using the equation:

DOP

=

t

p

*

V

I

V

O

,

where DOP is the desired OFF period, t p is a predetermined switching period, v i is the input voltage, and v o is the output voltage.

11. The PFC method of claim 9 further comprising:

in response to a determination that a period between (i) a time of the transition from the ON state to the OFF state and (ii) a present time is greater than the desired OFF period, transitioning the switch from the OFF state to the ON state; and

maintaining the switch in the ON state until the measured current through the inductor of the PFC circuit is greater than the demanded current through the inductor.

12. The PFC method of claim 11 further comprising determining the demanded current through the inductor based on a difference between the output voltage and a desired value of the output voltage.

13. The PFC method of claim 9 wherein determining the desired OFF period includes determining the desired OFF period further based on a switching period of the switch.

14. A power factor correction (PFC) method comprising:

determining a desired ON period for a switch of a PFC circuit, wherein the desired ON period is variable;

setting a desired OFF period for the switch equal to a switching period of the switch minus the desired ON period;

transitioning the switch from an ON state to an OFF state in response to a determination that a measured current through an inductor of the PFC circuit is greater than a demanded current through the inductor; and

maintaining the switch in the OFF state for the desired OFF period after the transition from the ON state to the OFF state.

15. The PFC method of claim 14 wherein determining the desired ON period includes setting the desired ON period for the switch based on a maximum current through the inductor, the demanded current through the inductor, and an input voltage of the PFC circuit.

16. The PFC method of claim 14 wherein determining the desired ON period includes setting the desired ON period for the switch based on a maximum current through the inductor, the demanded current through the inductor, an input voltage of the PFC circuit, and an output voltage of the PFC circuit.

17. A power factor correction (PFC) system comprising:

a discontinuous mode ON period module that determines a first expected ON period for discontinuous mode operation based on a maximum current through an inductor of a PFC circuit, a demanded current through the inductor, and an input voltage of the PFC circuit;

a continuous mode ON period module that determines a second expected ON period for continuous mode operation based on the maximum current through the inductor, the demanded current through the inductor, the input voltage, and an output voltage of the PFC circuit;

an expected ON period module that sets a third expected ON period for a switch of the PFC circuit to one of the first expected ON period and the second expected ON period;

a desired OFF period module that sets a desired OFF period for the switch based on a switching period of the switch minus the third expected ON period; and

a switching control module:

that transitions the switch from an ON state to an OFF state in response to a determination that a measured current through the inductor of the PFC circuit is greater than the demanded current through the inductor; and

that maintains the switch in the OFF state for the desired OFF period after the transition from the ON state to the OFF state.

18. A power factor correction (PFC) method comprising:

determining a first expected ON period for discontinuous mode operation based on a maximum current through an inductor of a PFC circuit, a demanded current through the inductor, and an input voltage of the PFC circuit;

determining a second expected ON period for continuous mode operation based on the maximum current through the inductor, the demanded current through the inductor, the input voltage, and an output voltage;

setting a third expected ON period for a switch of the PFC circuit to one of the first expected ON period and the second expected ON period,

setting a desired OFF period for the switch based on a switching period of the switch minus the third expected ON period;

transitioning the switch from an ON state to an OFF state in response to a determination that a measured current through the inductor of the PFC circuit is greater than the demanded current through the inductor; and

maintaining the switch in the OFF state for the desired OFF period after the transition from the ON state to the OFF state.

19. A power factor correction (PFC) system comprising:

a desired OFF period module that determines a desired OFF period for a switch of a PFC circuit based on an input voltage to the PFC circuit and an output voltage of the PFC circuit,

wherein the desired OFF period module sets the desired OFF period using the equation:

DOP

=

t

p

*

V

I

V

O

,

where DOP is the desired OFF period, t p is a predetermined switching period, v i is the input voltage, and v o is the output voltage; and

a switching control module:

that transitions the switch from an ON state to an OFF state in response to a determination that a measured current through an inductor of the PFC circuit is greater than a demanded current through the inductor; and

that maintains the switch in the OFF state for the desired OFF period after the transition from the ON state to the OFF state.

20. A power factor correction (PFC) method comprising:

determining a desired OFF period for a switch of a PFC circuit based on an input voltage to the PFC circuit and an output voltage of the PFC circuit,

wherein determining the desired OFF period includes setting the desired OFF period using the equation:

DOP

=

t

p

*

V

I

V

O

,

where DOP is the desired OFF period, t p is a predetermined switching period, v i is the input voltage, and v o is the output voltage;

transitioning the switch from an ON state to an OFF state in response to a determination that a measured current through an inductor of the PFC circuit is greater than a demanded current through the inductor; and

maintaining the switch in the OFF state for the desired OFF period after the transition from the ON state to the OFF state.

Assignments (8)
SECURITY INTEREST Recorded Jul 9, 2024
From: COPELAND LP
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 068241/0264 →
SECURITY INTEREST Recorded Jul 17, 2023
From: COPELAND LP
To: ROYAL BANK OF CANADA, AS COLLATERAL AGENT
Reel/Frame 064278/0598 →
SECURITY INTEREST Recorded Jul 17, 2023
From: COPELAND LP
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 064279/0327 →
SECURITY INTEREST Recorded Jul 17, 2023
From: COPELAND LP
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 064280/0695 →
ENTITY CONVERSION Recorded Jun 22, 2023
From: EMERSON CLIMATE TECHNOLOGIES, INC.
To: COPELAND LP
Reel/Frame 064058/0724 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 7, 2018
From: EMERSON ELECTRIC CO.
To: EMERSON CLIMATE TECHNOLOGIES, INC.
Reel/Frame 044852/0126 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 18, 2017
From: GREEN, CHARLES E.; MARCINKIEWICZ, JOSEPH G.; BOCKHORST, KRAIG
To: EMERSON ELECTRIC CO.
Reel/Frame 043334/0961 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 30, 2017
From: GREEN, CHARLES E.
To: EMERSON ELECTRIC CO.
Reel/Frame 041124/0389 →