IP Library Patent Application 15421843
Patent Application
App. No. 15/421,843

MOTOR PROTECTOR OF AN ELECTRIC SUBMERSIBLE PUMP AND AN ASSOCIATED METHOD THEREOF

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Quick Facts
Patent No.
US None
App. No.
15/421,843
Abstract

A motor protector includes a housing and a rotatable shaft disposed within the housing and a plurality of radial bearings coupled to the rotatable shaft, for supporting the rotatable shaft against the housing. The motor protector further includes a thrust bearing coupled to the rotatable shaft, for supporting the rotatable shaft against the housing. The motor protector also includes a shaft seal coupled to the rotatable shaft, and configured to seal a first portion from a second portion of the housing. The motor protector also includes an isolation chamber, coupled substantially lateral to the housing and configured to separate a first fluid and a second fluid via the housing.

Claims (45)

1 . A motor protector comprising:

a housing;

a rotatable shaft disposed within the housing;

a plurality of radial bearings coupled to the rotatable shaft, for supporting the rotatable shaft against the housing;

a thrust bearing coupled to the rotatable shaft, for supporting the rotatable shaft against the housing;

a shaft seal coupled to the rotatable shaft, and configured to seal a first portion from a second portion of the housing; and

an isolation chamber, coupled substantially lateral to the housing and configured to separate a first fluid and a second fluid via the housing.

2 . The motor protector of claim 1 , further comprising a first inlet coupled to the housing, for allowing a flow of the first fluid into the housing.

3 . The motor protector of claim 2 , further comprising a second inlet extending from the housing to the isolation chamber, for allowing the flow of the first fluid from the housing to the isolation chamber.

4 . The motor protector of claim 3 , further comprising a third inlet extending from the housing to the isolation chamber, for allowing the flow of the second fluid from the housing to the isolation chamber.

5 . The motor protector of claim 1 , wherein the isolation chamber comprises at least one of a labyrinth chamber, a bag chamber, and a metal bellow chamber.

6 . The motor protector of claim 5 , wherein the isolation chamber comprises at least two of the labyrinth chamber, the bag chamber, and the metal bellow chamber disposed in series.

7 . The motor protector of claim 5 , wherein the isolation chamber comprises at least two of the labyrinth chamber, the bag chamber, and the metal bellow chamber disposed in parallel.

8 . The motor protector of claim 1 , wherein the plurality of radial bearings comprises a rolling-element bearing.

9 . A method for operating an electric submersible pump disposed on a subsea floor, the method comprising:

supplying electric power to a motor lubricated by motor oil;

driving a pump unit using the motor, via a rotatable shaft disposed within a housing;

directing a flow of motor oil via the housing into an isolation chamber upon expansion of the motor oil, wherein the isolation chamber is coupled substantially lateral to the housing;

directing a flow of a wellbore fluid extracted from a wellbore, via the housing to the isolation chamber; and

separating the motor oil from the wellbore fluid within the isolation chamber.

10 . The method of claim 9 , further comprising removing the motor oil from the isolation chamber via the housing upon contraction of the motor oil.

11 . The method of claim 9 , further comprising preventing contact of the wellbore fluid with the motor, using a shaft seal coupled to the rotatable shaft.

12 . The method of claim 9 , further comprising compensating a pressure difference between the wellbore fluid and the motor oil by directing the wellbore fluid and the motor oil to the isolation chamber via the housing.

13 . The method of claim 9 , further comprising limiting transmission of a thrust load from the pump unit to the motor, using a thrust bearing coupled to the rotatable shaft.

14 . An electric submersible pump comprising:

a motor protector, comprising:

a housing;

a rotatable shaft mounted within the housing;

a plurality of radial bearings coupled to the rotatable shaft, for supporting the rotatable shaft against the housing;

a thrust bearing coupled to the rotatable shaft, for supporting the rotatable shaft against the housing;

a shaft seal coupled to the rotatable shaft, and configured to seal a first portion from a second portion of the housing; and

an isolation chamber coupled substantially lateral to the housing;

a motor coupled to a first portion of the rotatable shaft; and

a pump unit coupled to a second portion of the rotatable shaft, wherein the isolation chamber is configured to separate a wellbore fluid extracted form a wellbore, from motor oil received via the housing.

15 . The electric submersible pump of claim 14 , further comprising a first inlet coupled to the housing, for allowing a flow of the wellbore fluid into the housing.

16 . The electric submersible pump of claim 15 , further comprising a second inlet extending from the housing to the isolation chamber, for allowing the flow of the wellbore fluid from the housing to the isolation chamber.

17 . The electric submersible pump of claim 16 , further comprising a third inlet extending from the housing to the isolation chamber, for allowing a flow of the motor oil from the housing to the isolation chamber.

18 . The electric submersible pump of claim 14 , wherein the isolation chamber comprises at least one of a labyrinth chamber, a bag chamber, and a metal bellow chamber.

19 . The electric submersible pump of claim 18 , wherein the isolation chamber comprises at least two of the labyrinth chamber, the bag chamber, and the metal bellow chamber disposed in series.

20 . The electric submersible pump of claim 18 , wherein the isolation chamber comprises at least two of the labyrinth chamber, the bag chamber, and the metal bellow chamber disposed in parallel.

21 . The electric submersible pump of claim 18 , further comprising a pothead coupled to the motor and configured to withstand a pressure differential between an external pressure of subsea water and internal pressure of the motor oil.

22 . The electric submersible pump of claim 18 , wherein the pothead further comprises a plurality of metal contacts for coupling a plurality of electric cables to the motor.

23 . The electric submersible pump of claim 22 , wherein the plurality of electric cables is encapsulated using a capsule to protect the plurality of electric cables from sea water.

24 . The electric submersible pump of claim 18 , wherein the motor is cooled by surrounding sea water when the electric submersible pump is disposed on a seabed.

25 . The electric submersible pump of claim 18 , wherein the isolation chamber is configured to separate the wellbore fluid from motor oil under influence of gravity.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 27, 2020
From: GENERAL ELECTRIC COMPANY
To: BAKER HUGHES OILFIELD OPERATIONS, LLC
Reel/Frame 051708/0186 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 16, 2020
From: GENERAL ELECTRIC COMPANY
To: BAKER HUGHES OILFIELD OPERATIONS, LLC
Reel/Frame 051620/0304 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 1, 2017
From: BITTENCOURT, JOSE LUIZ; NEMOTO, RAFAEL HORSCHUTZ; BAIELI, LUIS FRANCISCO; MORITZ, HENRIQUE
To: GENERAL ELECTRIC COMPANY
Reel/Frame 041147/0515 →