IP Library Granted Patent US 10,241,390
Granted Patent B2
US 10,241,390 · App. 15/424,176 · Granted Mar 26, 2019

Reflective mask blank and process for producing the reflective mask blank

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Quick Facts
Patent No.
US 10,241,390
App. No.
15/424,176
Granted
Mar 26, 2019
Kind
B2
Abstract

To provide a reflective mask blank having pseudo defects significantly excluded. The reflective mask blank comprises a substrate, a reflective layer for reflecting EUV light, formed on the substrate, and an absorber layer for absorbing EUV light, formed on the reflective layer, wherein S sk <1.0 is satisfied, where S sk is skewness in a region of 1 μm×1 μm on the absorber layer side surface.

Claims (335)

1. A reflective mask blank comprising:

a substrate,

a reflective layer for reflecting extreme Ultra-Violet (EUV) light, formed on the substrate, and

an absorber layer for absorbing EUV light, formed on the reflective layer,

wherein S sk <1.0 is satisfied, where S sk is skewness in a region of 1 μm×1 μm on the absorber layer side surface, or S ku <10 is satisfied, where S ku is kurtosis in a region of 1μm×1 μm on the absorber layer side surface,

wherein the skewness S sk is represented by the following formula (3):

S

sk

=

1

S

q

3

[

1

A

A

z

3

(

x

,

y

)

dxdy

]

,

Formula

(

3

)

wherein the skewness S sk represents a symmetry of concaves and convexes to a standard height S q , wherein S q is represented by the following formula (2):

S

q

=

1

A

A

z

2

(

x

,

y

)

dxdy

,

Formula

(

2

)

wherein A represents a standard area of a surface to be evaluated, and

wherein the kurtosis S ku is represented by the following formula (4):

S

ku

=

1

S

q

4

[

1

A

A

z

4

(

x

,

y

)

dxdy

]

,

Formula

(

4

)

wherein the kurtosis S ku represents a peaked state of convexes or concaves to the standard height S q .

2. The reflective mask blank according to claim 1 , wherein on the absorber layer, a low reflective layer against inspection light for inspecting a pattern, having a wavelength of from 190 nm to 260 nm, is formed.

3. The reflective mask blank according to claim 2 , wherein the low reflective layer comprises tantalum, nitrogen and oxygen.

4. The reflective mask blank according to claim 1 , which has an additional layer between the reflective layer and the absorber layer.

5. The reflective mask blank according to claim 1 , wherein the absorber layer comprises tantalum and nitrogen.

6. The reflective mask blank according to claim 1 , wherein the substrate is a glass substrate.

7. A process for producing a reflective mask blank, comprising:

(1) forming a reflective layer for reflecting extreme Ultra-Violet (EUV) light, on a substrate, and

(2) forming an absorber layer for absorbing EUV light, on the reflective layer, wherein S sk <1.0 is satisfied, where S sk is skewness in a region of 1μm×1μm on the surface of the absorber layer obtained in (2), or S ku <10 is satisfied, where S ku is kurtosis in a region of 1 μm×1 μm on the surface of the absorber layer obtained in (2),

wherein the skewness S sk is represented by the following formula (3):

S

sk

=

1

S

q

3

[

1

A

A

z

3

(

x

,

y

)

dxdy

]

,

Formula

(

3

)

wherein the skewness S sk represents a symmetry of concaves and convexes to a standard height S q ,wherein S q is represented by the following formula (2):

S

q

=

1

A

A

z

2

(

x

,

y

)

dxdy

,

Formula

(

2

)

wherein A represents a standard area of a surface to be evaluated, and

wherein the kurtosis S ku is represented by the following formula (4):

S

ku

=

1

S

q

4

[

1

A

A

z

4

(

x

,

y

)

dxdy

]

,

Formula

(

4

)

wherein the kurtosis S ku represents a peaked state of convexes or concaves to the standard height S q .

8. A process for producing a reflective mask blank, the process comprising:

(1) forming a reflective layer for reflecting extreme Ultra-Violet (EUV) light, on a substrate,

(2) forming an absorber layer for absorbing EUV light, on the reflective layer, and

(3) forming a low reflective layer against inspection light for inspecting a pattern, having a wavelength of from 190 nm to 260 nm, on the absorber layer, wherein S sk <1.0 is satisfied, where S sk is skewness in a region of 1 μm×1 μm on the surface of the low reflective layer obtained in (3), or S ku <10 is satisfied, where S ku is kurtosis in a region of 1μm×1μm on the surface of the low reflective layer obtained in (3),

wherein the skewness S sk is represented by the following formula (3):

S

sk

=

1

S

q

3

[

1

A

A

z

3

(

x

,

y

)

dxdy

]

,

Formula

(

3

)

wherein the skewness S sk represents a symmetry of concaves and convexes to a standard height S q , wherein S q is represented by the following formula (2):

S

q

=

1

A

A

z

2

(

x

,

y

)

dxdy

,

Formula

(

2

)

wherein A represents a standard area of a surface to be evaluated, and

wherein the kurtosis S ku is represented by the following formula (4):

S

ku

=

1

S

q

4

[

1

A

A

z

4

(

x

,

y

)

dxdy

]

,

Formula

(

4

)

wherein the kurtosis S ku represents a peaked state of convexes or concaves to the standard height S q .

9. The process for producing a reflective mask blank according to, claim 8 , wherein the low reflective layer comprises tantalum, nitrogen and oxygen.

10. The process for producing a reflective mask blank according to claim 7 , further comprising forming an additional layer on the reflective layer before the forming of the absorber layer.

11. The process for producing a reflective mask blank according to claim 8 , further comprising forming an additional layer on the reflective layer before the forming of the absorber layer.

12. The process for producing a reflective mask blank according to claim 7 , wherein the absorber layer comprises tantalum and nitrogen.

13. The process for producing a reflective mask blank according to claim 8 , wherein the absorber layer comprises tantalum and nitrogen.

14. The process for producing a reflective mask blank according to claim 7 , wherein the substrate is a glass substrate.

15. The process for producing a reflective mask blank according to claim 8 , wherein the substrate is a glass substrate.

16. The process for producing a reflective mask blank according to claim 7 , wherein the absorber layer is formed under a gas pressure of at most 0.28 Pa.

17. The process for producing a reflective mask blank according to claim 8 , wherein the absorber layer is formed under a gas pressure of at most 0.28 Pa.

Assignments (2)
CHANGE OF NAME Recorded Aug 7, 2018
From: ASAHI GLASS COMPANY, LIMITED
To: AGC INC.
Reel/Frame 046730/0786 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 3, 2017
From: HANEKAWA, HIROSHI
To: ASAHI GLASS COMPANY, LIMITED
Reel/Frame 041169/0161 →