IP Library Granted Patent US 10,253,524
Granted Patent B2
US 10,253,524 · App. 15/426,948 · Granted Apr 9, 2019

Combination bracket and rail for mounting a deck board

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Quick Facts
Patent No.
US 10,253,524
App. No.
15/426,948
Granted
Apr 9, 2019
Kind
B2
Abstract

A fence assembly includes a post anchored to a solid surface. The assembly also includes a bracket mounted on a coupling surface of the post. The assembly further includes a rail secured to the bracket. The rail includes a core member. The core member further includes an upper surface, a lower surface opposite to the upper surface, and a pair of opposite lateral sides extending between the upper surface and the lower surface. The rail also includes a pair of flanges extending along the upper surface, each of the pair of flanges located on a corresponding opposite lateral side of the core member. The assembly also includes a deck board including a lower surface, wherein the upper surface of the core member of the rail and the pair of flanges of the rail are configured to support the lower surface of the deck board.

Claims (53)

1. A fence assembly comprising:

a post anchored to a solid surface, the post comprising a coupling surface;

a bracket mounted on the coupling surface of the post;

a rail secured to the bracket, the rail comprising:

a core member, the core member comprising:

an upper surface;

a lower surface opposite to the upper surface, wherein the lower surface is configured to be attached to a plurality of balusters; and

a pair of opposite lateral sides extending between the upper surface and the lower surface; and

a pair of flanges extending along the upper surface, each of the pair of flanges located on a corresponding opposite lateral side of the core member;

a deck board comprising a lower surface, wherein the upper surface of the core member of the rail and the pair of flanges of the rail are configured to support the lower surface of the deck board; and

a plurality of fasteners configured to fasten the deck board to the pair of flanges of the rail, wherein the plurality of fasteners is disposed underneath the deck board so that the plurality of fasteners is hidden when viewed from a top of the deck board.

2. The fence assembly of claim 1 , wherein said flanges comprise a plurality of apertures to receive the plurality of fasteners.

3. The fence assembly of claim 1 , wherein the upper surface of the core member of the rail is configured to be flush with the coupling surface of the post.

4. The fence assembly of claim 1 , wherein the bracket is configured to be flush with a top edge of the post, and wherein the deck board is configured to be supported by the top edge of the post.

5. The fence assembly of claim 1 , wherein the deck board is configured to be flush with the coupling surface of the post.

6. The fence assembly of claim 1 , wherein the core member of the rail comprises an aperture in the upper surface of the core member.

7. The fence assembly of claim 1 , wherein the bracket is configured to support the pair of flanges of the rail.

8. The fence assembly of claim 1 , wherein each of the pair of the flanges is elevated above the upper surface of the core member.

9. The fence assembly of claim 1 , wherein the upper surface of the core member and the pair of flanges are contoured to match the lower surface of deck board.

10. A fence assembly comprising:

a post anchored to a solid surface, the post comprising a coupling surface;

an upper bracket mounted on the coupling surface of the post;

a lower bracket mounted on the coupling surface of the post and spaced apart from the upper bracket;

an upper rail secured to the upper bracket, the upper rail comprising:

a core member, the core member comprising:

an upper surface;

a lower surface opposite to the upper surface; and

a pair of opposite lateral sides extending between the upper surface and the lower surface; and

a pair of flanges extending along the upper surface, each of the pair of flanges located on a corresponding opposite lateral side of the core member;

a deck board comprising a lower surface, wherein the upper surface of the core member of the rail and the pair of flanges of the rail are configured to support a lower surface of the deck board;

a plurality of fasteners configured to fasten the deck board to the pair of flanges of the upper rail, wherein the plurality of fasteners is disposed underneath the deck board so that the plurality of fasteners is hidden when viewed from a top of the deck board;

a lower rail coupled to the lower bracket; and

a plurality of balusters disposed between and coupled to the upper rail and the lower rail.

11. The fence assembly of claim 10 , wherein said flanges comprise a plurality of apertures to receive the plurality of fasteners.

12. The fence assembly of claim 10 , wherein the upper surface of the core member of the upper rail is configured to be flush with the coupling surface of the post.

13. The fence assembly of claim 10 , wherein the upper bracket is configured to be flush with a top edge of the post, and wherein the deck board is configured to be supported by the top edge of the post.

14. The fence assembly of claim 10 , wherein the deck board is configured to be flush with the coupling surface of the post.

15. The fence assembly of claim 10 , wherein the core member of the upper rail comprises an aperture in the upper surface of the core member.

16. The fence assembly of claim 10 , wherein the upper bracket is configured to support the pair of flanges of the upper rail.

17. The fence assembly of claim 10 , wherein each of the pair of the flanges is elevated above the upper surface of the core member.

18. The fence assembly of claim 10 , wherein the upper surface of the core member and the pair of flanges are contoured to match the lower surface of deck board.

19. A method of manufacturing a fence assembly kit, the method comprising:

providing a post configured to be anchored to a solid surface, the post comprising a coupling surface;

providing a bracket configured to be mounted on the coupling surface of the post, the bracket comprising a pair of side walls defining a cavity therebetween;

providing a rail configured to be at least partially received within the cavity of the bracket, the rail comprising:

a core member, the core member comprising:

an upper surface;

a lower surface opposite to the upper surface; and

a pair of opposite lateral sides extending between the upper surface and the lower surface; and

a pair of flanges extending along the upper surface, each of the pair of flanges located on a corresponding opposite lateral side of the core member; wherein the pair of flanges are supported by the pair of side walls of the bracket;

providing a deck board configured to be disposed on the upper surface of the core member of the rail and the pair of flanges of the rail; and

providing a plurality of mechanical fasteners configured to couple the deck board to the pair of flanges of the rail, wherein the plurality of fasteners is disposed underneath the deck board so that the plurality of fasteners is hidden when viewed from a top of the deck board.

20. The method of claim 19 , further comprising the step of coupling a plurality of balusters to the lower surface of the core member of the rail.

Assignments (5)
RELEASE OF SECURITY INTEREST Recorded Jul 28, 2022
From: BANK OF MONTREAL
To: BARRETTE OUTDOOR LIVING, INC.
Reel/Frame 061002/0601 →
RELEASE OF SECURITY INTEREST IN INTELLECTUAL PROPERTY COLLATERAL AT REEL/FRAME NO. 54280/0549 Recorded Jul 8, 2022
From: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS AGENT
To: BARRETTE OUTDOOR LIVING, INC.
Reel/Frame 060617/0001 →
SECURITY INTEREST Recorded Nov 2, 2020
From: BARRETTE OUTDOOR LIVING, INC.
To: BANK OF MONTREAL, AS AGENT
Reel/Frame 054274/0768 →
INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Nov 2, 2020
From: BARRETTE OUTDOOR LIVING, INC.
To: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS AGENT
Reel/Frame 054280/0549 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 7, 2017
From: SCHNEIDER, CHRISTOPHER MICHAEL; DIXON, WAYNE ELBERT
To: BARRETTE OUTDOOR LIVING, INC.
Reel/Frame 041197/0704 →