IP Library Granted Patent US 10,167,196
Granted Patent B1
US 10,167,196 · App. 15/428,314 · Granted Jan 1, 2019

Method of conversion of red phosphorous to soluble polyphosphides

Inventors: Michael Shatruk (Tallahassee, FL); David Tyler McQuade (Arlington, VA); Alina Dragulescu-Andrasi (Tallahassee, FL); Levi Zane Miller (Tallahassee, FL); Chongin Pak (Tallahassee, FL)
Assignee: The Florida State University Research Foundation, Inc.
C01B25/081
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Quick Facts
Patent No.
US 10,167,196
App. No.
15/428,314
Granted
Jan 1, 2019
Kind
B1
Abstract

Soluble polyphosphides were successfully generated in a number of organic solvents by a reaction between shelf-stable red phosphorus and potassium ethoxide or other nucleophilic activators. The species were identified by 31 P-NMR in solution. The reaction was scaled up to gram quantities by using a flow-chemistry process.

Claims (33)

1. A method for producing polyphosphide anions soluble in organic solvents, comprising:

providing red phosphorus or a composition of black phosphorus and red phosphorus;

providing an alkali metal alkoxy compound or alkali metal alkyl thiolate compound suspended in an organic solvent;

wherein the alkali metal is sodium or potassium;

allowing the red phosphorus and alkali metal or alkali metal compound to react, wherein the reaction uses reflux or an in-line packed column method;

where the in-line packed column method comprises:

providing a packing column;

loading the packing column with the red phosphorus or composition of black phosphorus and red phosphorus in an inert environment;

purging the packing column with an inert gas;

setting a pressure regulator on the packing column to at least 1 bar;

heating the packing column to a preselected temperature, where the preselected temperature is at least the boiling point of the alkali metal alkoxy compound or alkali metal alkyl thiolate;

suspending the alkali metal alkoxy compound or alkali metal alkyl thiolate compound in the organic solvent;

flowing the organic solvent through the packing column;

flowing the alkali metal alkoxy compound or alkali metal alkyl thiolate compound in the organic solvent through the packing column; and

forming a compound containing the alkali metal and polyphosphide anions.

2. The method of claim 1 , wherein the alkali metal alkoxy compound or alkali metal alkyl thiolate compound is potassium ethoxide, potassium methoxide, sodium ethoxide, sodium methoxide, or sodium methyl thiolate.

3. The method of claim 1 , wherein the organic solvent is methyl cyanide, dimethyl sulfoxide, dimethylformamide, or a combination of tetrahydrofuran and dimethoxyethane.

4. The method of claim 3 , wherein the combination of tetrahydrofuran and dimethoxyethane is at a volume to volume ratio of 1:1.

5. The method of claim 1 , wherein the reflux is performed for about 15 minutes to about 2 hours.

6. The method of claim 1 , wherein the organic solvent is evaporated off the compound containing the alkali metal and polyphosphide anions.

7. The method of claim 6 , further comprising redissolving the compound containing the alkali metal and polyphosphide anions in ethanol.

8. The method of claim 7 , further comprising:

subjecting the compounds containing alkali metal and polyphosphide anions to a cation exchange with (Bu 4 N)Cl in ethanol to produce a cation-polyphosphide material; and

redissolving the cation-polyphosphide material in acetonitrile to form free polyphosphide anions.

9. The method of claim 8 , wherein the free polyphosphide anions are P 5 − , P 16 2− , P 21 3− , or a combination thereof.

10. The method of claim 1 , wherein the red phosphorus has a grain size of about 1.4 mm to about 0.7 mm.

11. The method of claim 1 , wherein the packing column is stainless steel, cast aluminum, A10 aluminum, A12 aluminum, stainless steel, aluminum-nickel alloy (50-50), polyimide, polyethylene terephthalate, polyamide-imide, nylon, polyvinyl chloride, polycarbonate, polyphthalamide, polysulfone, maleimide/bismaleimide, polyetheretherketone, polyetherimide, polyimide, polyester, acrylonitrile butadiene styrene, carbon reinforced-polyimide, carbon reinforced-polyethylene terephthalate, carbon reinforced-polyamide-imide, carbon reinforced-nylon, carbon reinforced-polyvinyl chloride, carbon reinforced-polycarbonate, carbon reinforced-polyphthalamide, carbon reinforced-polysulfone, carbon reinforced-maleimide/bismaleimide, carbon reinforced-polyetheretherketone, carbon reinforced-polyetherimide, carbon reinforced-polyimide, carbon reinforced-polyester, carbon reinforced-acrylonitrile butadiene styrene, glass reinforced-polyimide, glass reinforced-polyethylene terephthalate, glass reinforced-polyamide-imide, glass reinforced-nylon, glass reinforced-polyvinyl chloride, glass reinforced-polycarbonate, glass reinforced-polyphthalamide, glass reinforced-polysulfone, glass reinforced-maleimide/bismaleimide, glass reinforced-polyetheretherketone, glass reinforced-polyetherimide, glass reinforced-polyimide, glass reinforced-polyester, or glass reinforced-acrylonitrile butadiene styrene.

12. The method of claim 11 , wherein the packing column is stainless steel and wherein the preselected temperature is at least 80° C.

13. The method of claim 11 , wherein the stainless steel packing column is pressurized to about 8 bar.

14. The method of claim 1 , wherein the packing column has an internal diameter of about 9 mm and a length of about 65 mm.

15. The method of claim 14 , wherein the alkali metal alkoxy compound or alkali metal alkyl thiolate is flowed through the packing column at a rate of about 0.5 mL min −1 .

16. The method of claim 1 , wherein the temperature of the packing column or a reaction solution does not exceed the critical temperature of the organic solvent.

17. The method of claim 1 , further comprising separating the black phosphorus from the polyphosphide anions.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 18, 2018
From: SHATRUK, MICHAEL; MCQUADE, DAVID TYLER; DRAGULESCU-ANDRASI, ALINA; MILLER, LEVI ZANE; PAK, CHONGIN
To: THE FLORIDA STATE UNIVERSITY RESEARCH FOUNDATION, INC.
Reel/Frame 047213/0425 →
Continuity (1)
Provisional Application 62292985 · Feb 9, 2016