IP Library Granted Patent US 10,253,590
Granted Patent B2
US 10,253,590 · App. 15/429,761 · Granted Apr 9, 2019

Downhole tools having controlled disintegration and applications thereof

Inventors: YingQing Xu (Tomball, TX); Zhihui Zhang (Katy, TX); Zhiyue Xu (Cypress, TX)
Assignee: BAKER HUGHES, A GE COMPANY, LLC
E21B33/1204E21B33/1208C06B33/00C06B33/06C06B33/12
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Quick Facts
Patent No.
US 10,253,590
App. No.
15/429,761
Granted
Apr 9, 2019
Kind
B2
Abstract

A downhole assembly comprises a first article; and a second article having a surface which accommodates a surface shape of the first article, wherein the first article is configured to provide a chemical, heat, or a combination thereof to facilitate the disintegration of the second article. A method comprises disposing a second article in a downhole environment; disposing a first article on the second article; the second article having a surface which accommodates a surface shape of the first article; performing a downhole operation; and disintegrating the first article to provide a chemical, heat, or a combination thereof that facilitates the disintegration of the second article.

Claims (27)

1. A downhole assembly comprising,

a first article comprises a metallic or polymeric member; a degradable polymer shell disposed on the metallic or polymeric member; and an activating material; and

a second article having a surface which accommodates a surface shape of the first article;

wherein the first article is configured to provide a chemical, heat, or a combination thereof to facilitate the disintegration of the second article; the first article is a ball or a plug, and the second article is a ball seat or a frac plug.

2. The downhole assembly of claim 1 , wherein the activating material is disposed between the metallic or polymeric member and the degradable polymer shell.

3. The downhole assembly of claim 1 , wherein metallic member comprises a metal, a metal composite, or a combination comprising at least one of the foregoing.

4. The downhole assembly of claim 1 , wherein the polymeric member comprises a thermo degradable polymer.

5. The downhole assembly of claim 1 , wherein the degradable polymer shell comprises one or more of the following: polyethylene glycol; polyglycolic acid; polylactic acid; polycaprolactone; poly(hydroxyalkanoate); or a copolymer thereof.

6. The downhole assembly of claim 1 , wherein the activating material comprises a solid acid, a pyrotechnic heat source, or a combination comprising at least one of the foregoing.

7. The downhole assembly of claim 6 , wherein the pyrotechnic heat source comprises a metal reducing agent and an oxidizer.

8. The downhole assembly of claim 7 , wherein the pyrotechnic heat source comprises one or more of metal fuels and oxides or salt-based oxidizers.

9. The downhole assembly of claim 8 , wherein the pyrotechnic heat source comprises a combination of barium chromate and zirconium; a combination of potassium perchlorate and iron; a combination of boron, titanium, and barium chromate, or a combination of barium chromate, potassium perchlorate, and tungsten.

10. The downhole assembly of claim 1 , wherein the second article comprises a magnesium alloy.

11. The downhole assembly of claim 1 , wherein the second article further comprises one or more of the following: Ni; W; Mo; Cu; Fe; Cr; Co; or an alloy thereof.

12. The downhole assembly of claim 1 , wherein the second article has a surface coating that is resistant to corrosion by a downhole fluid.

13. The downhole assembly of claim 1 , further comprising a triggering device disposed in the first article.

14. The downhole assembly of claim 13 , wherein the triggering device is effective to generate a spark, an electrical current, or a combination thereof when a predetermined condition is met or when a disintegration signal is received.

15. A method comprising:

disposing a second article in a downhole environment;

disposing a first article on the second article; the second article having a surface which accommodates a surface shape of the first article;

performing a downhole operation;

disintegrating the first article to provide a chemical, heat, or a combination thereof that facilitates the disintegration of the second article; and

disintegrating the second article.

16. The method of claim 15 , further comprising generating a spark, a current, or a combination thereof to trigger the disintegration of the first article.

17. The method of claim 15 , wherein the first article comprises a core and one or more layers surrounding the core, and the method further comprises removing one or more layers and exposing the core to a downhole fluid.

18. The method of claim 15 , wherein the first article is a ball or a plug, and the second article is a ball seat or a frac plug.

19. The method of claim 15 , wherein the first article is disposed after the second article is disposed in the downhole environment.

Assignments (3)
CHANGE OF NAME Recorded Apr 6, 2022
From: BAKER HUGHES, A GE COMPANY, LLC
To: BAKER HUGHES HOLDINGS LLC
Reel/Frame 059620/0651 →
CHANGE OF NAME Recorded Mar 24, 2022
From: BAKER HUGHES INCORPORATED
To: BAKER HUGHES, A GE COMPANY, LLC
Reel/Frame 059498/0970 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 10, 2017
From: XU, YINGQING; ZHANG, ZHIHUI; XU, ZHIYUE
To: BAKER HUGHES INCORPORATED
Reel/Frame 041226/0351 →
Continuity (1)
Related Publication 20180230769A1 · Aug 16, 2018
Cited By (2)
US 12,467,338 US 12,565,821