IP Library Granted Patent US 10,734,638
Granted Patent B2
US 10,734,638 · App. 15/434,655 · Granted Aug 4, 2020

Immobilized selenium, a method of making, and uses of immobilized selenium in a rechargeable battery

Inventors: Elgin E. Eissler (Renfrew, PA); Wen-Qing Xu (Medfield, MA); Xiaoming Li (Allison Park, PA); Yancheng Zhang (State College, PA); Shailesh Patkar (Irwin, PA); Giovanni Barbarossa (Saratoga, CA); Yu-Guo Guo (Beijing, CN); Shuaifeng Zhang (Beijing, CN); Yaxia Yin (Beijing, CN)
Assignees: II-VI Delaware, Inc.; Institute of Chemistry, Chinese Academy of Science
H01M4/1393H01M2/166H01M4/133H01M4/134H01M4/136H01M4/1395H01M4/1397H01M4/362H01M4/364H01M4/38H01M4/58H01M4/581H01M4/583H01M4/625H01M10/0525H01M2/1653H01M10/052H01M2004/028
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Quick Facts
Patent No.
US 10,734,638
App. No.
15/434,655
Granted
Aug 4, 2020
Kind
B2
Abstract

An immobilized selenium body, made from carbon and selenium and optionally sulfur, makes selenium more stable, requiring a higher temperature or an increase in kinetic energy for selenium to escape from the immobilized selenium body and enter a gas system, as compared to selenium alone. Immobilized selenium localized in a carbon skeleton can be utilized in a rechargeable battery. Immobilization of the selenium can impart compression stress on both the carbon skeleton and the selenium. Such compression stress enhances the electrical conductivity in the carbon skeleton and among the selenium particles and creates an interface for electrons to be delivered and or harvested in use of the battery. A rechargeable battery made from immobilized selenium can be charged or discharged at a faster rate over conventional batteries and can demonstrate excellent cycling stability.

Claims (47)

1. A method of preparing an immobilized selenium system or body comprising:

(a) mixing selenium and carbon to form a selenium-carbon mixture;

(b) heating the mixture of step (a) to a temperature above the melting temperature of selenium; and

(c) causing the heated mixture of step (b) to cool to ambient or room temperature, thereby forming the immobilized selenium system or body comprising selenium in a carbon skeleton body, wherein an activation energy for a selenium particle to escape the immobilized selenium system or body is ≥95 kJ/mole, wherein the immobilized selenium system or body has a mid-point weight-loss temperature ≥520° C.

2. The method of claim 1 , wherein:

the carbon skeleton includes Sp 2 carbon-carbon bonds that are under compression; and

the immobilized selenium of step (c) includes selenium-selenium bonds that are under compression.

3. The method of claim 1 , wherein step (a) occurs under a dry or a wet condition.

4. The method of claim 1 , wherein step (b) further includes homogenizing or blending the mixture.

5. The method of claim 1 , wherein:

step (a) includes forming the selenium-carbon mixture into a body;

step (b) includes heating the body to a temperature above the melting temperature of selenium; and

step (c) includes causing the body to cool to ambient or room temperature.

6. The method of claim 1 , wherein step (b) includes heating the mixture for a sufficient time for the selenium and carbon to fully or partially react.

7. A method of preparing an immobilized selenium system or body comprising:

(a) forming a carbon skeleton; and

(b) melting selenium into the carbon skeleton thereby forming the immobilized selenium system or body comprising the selenium in the carbon skeleton, wherein an activation energy for a selenium particle to escape the immobilized selenium system or body is ≥95 kJ/mole, wherein the immobilized selenium system or body has a mid-point weight-loss temperature ≥520° C.

8. A method of forming an immobilized selenium system or body comprising:

(a) mixing selenium and carbon; and

(b) following step (a), causing the selenium to dissolve onto/into the carbon thereby forming the immobilized selenium system or body comprising the selenium in a carbon skeleton body, wherein an activation energy for a selenium particle to escape the immobilized selenium system or body is ≥95 kJ/mole, wherein the immobilized selenium system or body has a mid-point weight-loss temperature ≥520° C.

9. The method of claim 8 , wherein:

a solvent for dissolving the selenium is an alcohol, an ether, an ester, a ketone, a hydrocarbon, a halogenated hydrocarbon, a nitrogen-containing compound, a phosphorus containing compound, a sulfur-containing compound, or water; and

the solvent is added to the selenium or carbon prior to step (a), during step (a), or during step (b).

10. The method of claim 8 , further including:

(c) removing excess non-immobilized selenium from the immobilized selenium system or body.

11. A method of preparing an immobilized sulfur-doped selenium system or body comprising:

(a) mixing selenium, carbon, and sulfur to form a selenium-carbon-sulfur mixture;

(b) heating the mixture of step (a) to a temperature above the melting temperature of selenium; and

(c) causing the heated mixture of step (b) to cool to ambient or room temperature, thereby forming the immobilized sulfur-doped selenium system or body comprising the selenium and the sulfur in a carbon skeleton, wherein an activation energy for a selenium particle to escape said system or body is ≥95 kJ/mole, wherein the immobilized selenium system or body has a mid-point weight-loss temperature ≥520° C.

12. The method of claim 11 , wherein step (a) occurs under a dry or wet condition.

13. The method of claim 11 , wherein step (b) further includes homogenizing or blending the mixture.

14. The method of claim 11 , wherein:

step (a) includes forming the selenium-carbon-sulfur mixture into a body;

step (b) includes heating the body to a temperature above the melting temperature of selenium; and

step (c) includes causing the body to cool to ambient or room temperature.

15. The method of claim 11 , wherein step (b) includes heating the mixture for a sufficient time for the selenium and carbon and sulfur to fully or partially react.

16. A method of preparing an immobilized sulfur-doped selenium system or body comprising:

(a) forming a carbon skeleton; and

(b) melting selenium and sulfur into the carbon skeleton thereby forming the immobilized sulfur-doped selenium system or body, wherein an activation energy for a selenium particle to escape said system or body is ≥95 kJ/mole, wherein the immobilized selenium system or body has a mid-point weight-loss temperature ≥520° C.

17. A method of forming an immobilized sulfur-doped selenium system or body comprising:

(a) mixing selenium and carbon and sulfur; and

(b) following step (a), causing the selenium and sulfur to dissolve onto/into the carbon thereby forming the immobilized sulfur-doped selenium system or body, wherein an activation energy for a selenium particle to escape said system or body is ≥95 kJ/mole, wherein the immobilized selenium system or body has a mid-point weight-loss temperature ≥520° C.

18. The method of claim 17 , wherein:

a solvent for dissolving the selenium and sulfur is an alcohol, an ether, an ester, a ketone, a hydrocarbon, a halogenated hydrocarbon, a nitrogen-containing compound, a phosphorus containing compound, a sulfur-containing compound, or water; and

the solvent is added to one or more of the selenium, sulfur, or carbon prior to step (a), during step (a), or during step (b).

19. The method of claim 17 , further including:

(c) removing excess non-immobilized selenium, non-immobilized sulfur, or both from the immobilized sulfur-doped selenium system or body.

Assignments (6)
PATENT RELEASE AND REASSIGNMENT Recorded Jul 5, 2022
From: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
To: II-VI INCORPORATED; MARLOW INDUSTRIES, INC.; EPIWORKS, INC.; LIGHTSMYTH TECHNOLOGIES, INC.; KAILIGHT PHOTONICS, INC.; COADNA PHOTONICS, INC.; OPTIUM CORPORATION; FINISAR CORPORATION; II-VI OPTICAL SYSTEMS, INC.; M CUBED TECHNOLOGIES, INC.; II-VI PHOTONICS (US), INC.; II-VI DELAWARE, INC.; II-VI OPTOELECTRONIC DEVICES, INC.; PHOTOP TECHNOLOGIES, INC.
Reel/Frame 060574/0001 →
SECURITY INTEREST Recorded Jul 1, 2022
From: II-VI INCORPORATED; II-VI DELAWARE, INC.; M CUBED TECHNOLOGIES, INC.; II-VI PHOTONICS (US), INC.; PHOTOP TECHNOLOGIES, INC.; COHERENT, INC.
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 060562/0254 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 6, 2019
From: II-VI INCORPORATED
To: II-VI DELAWARE, INC.
Reel/Frame 051210/0411 →
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS Recorded Sep 25, 2019
From: II-VI INCORPORATED; MARLOW INDUSTRIES, INC.; EPIWORKS, INC.; LIGHTSMYTH TECHNOLOGIES, INC.; KAILIGHT PHOTONICS, INC.; COADNA PHOTONICS, INC.; OPTIUM CORPORATION; FINISAR CORPORATION; II-VI OPTICAL SYSTEMS, INC.; M CUBED TECHNOLOGIES, INC.; II-VI PHOTONICS (US), INC.; II-VI DELAWARE, INC.; II-VI OPTOELECTRONIC DEVICES, INC.; PHOTOP TECHNOLOGIES, INC.
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 050484/0204 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 31, 2017
From: EISSLER, ELGIN E.; XU, WEN-QING; LI, XIAOMING; ZHANG, YANCHENG; PATKAR, SHAILESH; BARBAROSSA, GIOVANNI
To: II-VI INCORPORATED
Reel/Frame 041811/0214 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 31, 2017
From: GUO, YU-GUO; ZHANG, SHUAIFENG; YIN, YAXIA
To: INSTITUTE OF CHEMISTRY, CHINESE ACADEMY OF SCIENCES
Reel/Frame 041811/0374 →
Priority Claims (1)
CN 2015 1 0608018 · Sep 22, 2015 · national
Continuity (5)
Continuation In Part 15262407 · Sep 12, 2016
Provisional Application 62367314 · Jul 27, 2016
Provisional Application 62364113 · Jul 19, 2016
Provisional Application 62296286 · Feb 17, 2016
Related Publication 20170301914A1 · Oct 19, 2017