IP Library Granted Patent US 10,358,875
Granted Patent B2
US 10,358,875 · App. 15/434,898 · Granted Jul 23, 2019

Rotational drill bits and drilling apparatuses including the same

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Quick Facts
Patent No.
US 10,358,875
App. No.
15/434,898
Granted
Jul 23, 2019
Kind
B2
Abstract

A roof-bolt drill bit includes a bit body that is rotatable about a central axis, a coupling pocket defined in the bit body, and at least one cutting element mounted to the bit body. The at least one cutting element includes a cutting face, a cutting edge adjacent the cutting face, a back surface opposite the cutting face, and a side surface extending between the cutting edge and the back surface. The roof-bolt drill bit additionally includes a coupling attachment coupled to the bit body, the coupling attachment being positioned adjacent to a portion of the side surface of the cutting element that abuts a side surface of the coupling pocket.

Claims (57)

1. A roof-bolt drill bit, comprising:

a bit body rotatable about a central axis, the bit body including a coupling attachment coupled to the bit body, wherein the coupling attachment comprises an attachment projection;

at least one cutting element mounted to the bit body, the at least one cutting element comprising:

a cutting face;

a cutting edge adjacent the cutting face;

a back surface opposite the cutting face;

a side surface extending between the cutting edge and the back surface;

wherein:

the at least one cutting element defines a recess that interlocks with at least a portion of the coupling attachment;

at least a portion of the recess is defined by an arcuate surface of the at least one cutting element.

2. The roof-bolt drill bit of claim 1 , wherein:

the at least one cutting element further comprises a cutting element projection;

the coupling attachment abuts at least a portion of the cutting face and the cutting element projection of the at least one cutting element.

3. The roof-bolt drill bit of claim 2 , wherein the attachment projection extends from a portion of the coupling attachment abutting at least the portion of the cutting face of the at least one cutting element into the recess defined by the at least one cutting element.

4. The roof-bolt drill bit of claim 1 , wherein:

the at least one cutting element further comprises a cutting element projection;

the coupling attachment extends from the bit body to the at least one cutting element so as to overlap a portion of the side surface and the cutting element projection of the at least one cutting element.

5. The roof-bolt drill bit of claim 1 , wherein:

the coupling attachment defines an attachment recess;

a portion of the at least one cutting element is disposed within the attachment recess defined by the coupling attachment.

6. The roof-bolt drill bit of claim 1 , wherein:

the at least one cutting element comprises a plurality of side surfaces;

the coupling attachment abuts two or more of the plurality of side surfaces of the at least one cutting element.

7. The roof-bolt drill bit of claim 6 , wherein the plurality of side surfaces of the at least one cutting element are disposed at an angle with respect to each other.

8. The roof-bolt drill bit of claim 1 , wherein the at least one cutting element comprises two cutting elements positioned circumferentially substantially 180° apart with substantially the same back rake and side rake angles.

9. The roof-bolt drill bit of claim 1 , wherein the at least one cutting element further comprises a superabrasive material bonded to a substrate.

10. The roof-bolt drill bit of claim 9 , wherein the superabrasive material comprises a polycrystalline diamond material.

11. The roof-bolt drill bit of claim 1 , wherein the attachment projection of the coupling attachment extends into the recess defined by the at least one cutting element.

12. The roof-bolt drill bit of claim 11 , wherein the attachment projection extends from a portion of the bit body adjacent the side surface of the at least one cutting element into the recess defined by the at least one cutting element.

13. The roof-bolt drill bit of claim 11 , wherein:

the bit body defines a coupling pocket;

at least a portion of the at least one cutting element and at least a portion of the attachment projection are disposed in the coupling pocket.

14. The roof-bolt drill bit of claim 1 , further comprising a plurality of attachment projections that each extend into a separate one of a plurality of recesses defined by the at least one cutting element.

15. The roof-bolt drill bit of claim 1 , wherein the recess extends from the cutting face to the back surface of the at least one cutting element.

16. The roof-bolt drill bit of claim 1 , wherein a portion of the recess defined by the at least one cutting element is disposed adjacent the side surface of the at least one cutting element.

17. The roof-bolt drill bit of claim 1 , wherein another portion of the recess is defined by a substantially planar surface of the at least one cutting element.

18. The roof-bolt drill bit of claim 1 , wherein the at least one cutting element comprises a non-cylindrical periphery.

19. A roof-bolt drill bit, comprising:

a bit body rotatable about a central axis;

at least one cutting element mounted to the bit body, the at least one cutting element comprising:

a cutting face;

a cutting edge adjacent the cutting face;

a back surface opposite the cutting face;

a side surface extending between the cutting edge and the back surface;

a locking attachment rotatably coupled to the bit body and comprising a locking overlap portion;

wherein the locking overlap portion overlaps at least a portion of the cutting element to secure the cutting element to the bit body.

20. A roof-bolt drill bit, comprising:

a bit body rotatable about a central axis, the bit body including a coupling attachment coupled to the bit body such that the coupling attachment is rotatable between a locked position and an unlocked position, wherein the coupling attachment comprises an attachment projection;

at least one cutting element mounted to the bit body, the at least one cutting element comprising:

a cutting face;

a cutting edge adjacent the cutting face;

a back surface opposite the cutting face;

a side surface extending between the cutting edge and the back surface;

wherein:

the at least one cutting element defines a recess that interlocks with at least a portion of the coupling attachment;

in the locked position, the attachment projection is disposed in the recess defined by the at least one cutting element;

in the unlocked position, the attachment projection is not disposed in the recess defined by the at least one cutting element.

Assignments (10)
SECURITY INTEREST Recorded Jul 18, 2025
From: US SYNTHETIC CORPORATION
To: KEYBANK NATIONAL ASSOCIATION
Reel/Frame 074973/0089 →
RELEASE OF SECURITY INTEREST IN PATENTS Recorded Jul 17, 2025
From: JPMORGAN CHASE BANK, N.A.
To: CHAMPIONX LLC; APERGY ESP SYSTEMS, LLC; APERGY BMCS ACQUISITION CORP; HARBISON-FISCHER, INC.; NORRIS RODS, INC.,; NORRIS RODS, INC.,; NORRISEAL-WELLMARK, INC.; PCS FERGUSON, INC.; QUARTZDYNE, INC.; US SYNTHETIC CORPORATION
Reel/Frame 072004/0019 →
MERGER AND CHANGE OF NAME Recorded Feb 10, 2023
From: APERGY BMCS ACQUISITION CORP.; US SYNTHETIC CORPORATION
To: US SYNTHETIC CORPORATION
Reel/Frame 062649/0619 →
CHANGE OF NAME Recorded Feb 10, 2023
From: DOVER BMCS ACQUISITION CORP.
To: APERGY BMCS ACQUISITION CORP.
Reel/Frame 062702/0724 →
MERGER AND CHANGE OF NAME Recorded Feb 9, 2023
From: APERGY BMCS ACQUISITION CORP.; US SYNTHETIC CORPORATION
To: US SYNTHETIC CORPORATION
Reel/Frame 062643/0885 →
RELEASE OF SECURITY INTEREST Recorded Jun 7, 2022
From: BANK OF AMERICA, N.A.
To: ACE DOWNHOLE, LLC; HARBISON-FISCHER, INC.; NORRIS RODS, INC.; PCS FERGUSON, INC.; QUARTZDYNE, INC.; SPIRIT GLOBAL ENERGY SOLUTIONS, INC.; THETA OILFIELD SERVICES, INC.; APERGY BMCS ACQUISITION CORP.; NORRISEAL-WELLMARK, INC.; US SYNTHETIC CORPORATION; WINDROCK, INC.
Reel/Frame 060305/0001 →
SECURITY INTEREST Recorded Jun 5, 2020
From: ACE DOWNHOLE, LLC; APERGY BMCS ACQUISITION CORP.; HARBISON-FISCHER, INC.; NORRIS RODS, INC.; NORRISEAL-WELLMARK, INC.; PCS FERGUSON, INC.; QUARTZDYNE, INC.; SPIRIT GLOBAL ENERGY SOLUTIONS, INC.; THETA OILFIELD SERVICES, INC.; US SYNTHETIC CORPORATION; WINDROCK, INC.
To: BANK OF AMERICA, N.A.
Reel/Frame 053790/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 25, 2018
From: DOVER BMCS ACQUISITION CORPORATION
To: APERGY BMCS ACQUISITION CORPORATION
Reel/Frame 047303/0956 →
SECURITY AGREEMENT Recorded May 9, 2018
From: APERGY (DELAWARE) FORMATION, INC.; APERGY BMCS ACQUISITION CORP.; APERGY ENERGY AUTOMATION, LLC; HARBISON-FISCHER, INC.; NORRISEAL-WELLMARK, INC.; PCS FERGUSON, INC.; QUARTZDYNE, INC.; SPIRIT GLOBAL ENERGY SOLUTIONS, INC.; US SYNTHETIC CORPORATION; WINDROCK, INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 046117/0015 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 21, 2017
From: MYERS, RUSSELL ROY; COX, E. SEAN
To: DOVER BMCS ACQUISITION CORPORATION
Reel/Frame 041321/0018 →