Systems for coupling adjuncts to an end effector
View Patent ↗An adjunct loading system is provided that can include at least one adjunct material configured to be transferred from an adjunct loading member to first and second jaws of an end effector. The loading system can also include a supporting member configured to releasably retain the adjunct material. The loading system can further include an adhesive depot having an adhesive configured to transition from a non-flowable state to a flowable state upon application of heat when the adjunct material is released from the adjunct loading member and transferred to the jaw to retain the adjunct material on the jaw. The adjunct material is released from the adjunct loading member when load is applied thereto. The adhesive depot can be in the form of an adhesive feature formed on a polymer attachment layer or in the form of reservoirs in the supporting member.
1. A loading system comprising: at least one adjunct material configured to be transferred from an adjunct loading member to one of a first and a second jaw of an end effector, the first and second jaws being configured to clamp tissue therebetween; a polymer layer coupled to a jaw-facing surface of the at least one adjunct material; a supporting member configured to releasably retain the at least one adjunct material; and an adhesive depot having an adhesive configured to transition from a non-flowable state to a flowable state upon an application of heat, when the at least one adjunct material is released from the adjunct loading member and transferred to the one of the first and the second jaw, to retain the at least one adjunct material on the one of the first and the second jaw, wherein the adhesive depot comprises a plurality of individual protrusions formed on a surface of the polymer layer facing one of the first and second jaw and comprising the adhesive.
2. The adjunct loading system of claim 1 , wherein the at least one adjunct material is released from the adjunct loading member and transferred to one of the one of the first and the second jaws under application of load to the adjunct loading member.
3. The adjunct loading system of claim 2 , wherein the load is applied to the adjunct loading member by the first and second jaws configured to clamp the adjunct loading member therebetween.
4. The adjunct loading system of claim 1 , wherein the at least one adjunct material is coupled to the polymer layer.
5. The adjunct loading system of claim 1 , wherein the at least one protrusion is formed at a location on the polymer layer corresponding to a location of an attachment feature formed on the one of the first and the second jaw, the adhesive being configured to be disposed on the attachment feature.
6. The adjunct loading system of claim 5 , wherein the attachment feature comprises a roughness pattern.
7. The adjunct loading system of claim 1 , comprising at least one source of heat.
8. A loading system comprising: at least one adjunct material configured to be transferred from an adjunct loading member to one of a first and a second jaw of an end effector and comprising a plurality of openings, the first and second jaws being configured to clamp tissue therebetween; a supporting member configured to releasably retain the at least one adjunct material; and an adhesive depot having an adhesive configured to transition from a non-flowable state to a flowable state upon an application of heat, when the at least one adjunct material is released from the adjunct loading member and transferred to the one of the first and the second jaw, to retain the at least one adjunct material on the one of the first and the second jaw, wherein the adhesive depot comprises a plurality of reservoirs formed in the supporting member and each releasably holding the adhesive, wherein the adhesive is configured to flow via one or more openings of the plurality of openings.
9. The adjunct loading system of claim 8 , wherein the adhesive is held in the plurality of reservoirs in the non-flowable state in which the adhesive is substantially non-liquid such that the adhesive can transition under the application of at least one of heat and force to the flowable state in which the adhesive is at least partially, liquid.
10. The adjunct loading system of claim 8 , wherein the adhesive is held in the plurality of reservoirs in the non-flowable state in which the adhesive is substantially liquid such that the adhesive can transition under the application of at least one of heat and force to the flowable state in which the adhesive is at least partially non-liquid.
11. The adjunct loading system of claim 8 , wherein the plurality of openings being configured to receive the adhesive transitioning to the flowable state when the adhesive material is released from a respective one of the plurality of reservoirs and through the opening to a jaw-facing surface of the at least one adjunct material to thereby retain the at least one adjunct material on the one of the first and the second jaw.
12. The adjunct loading system of claim 11 , wherein the adhesive is caused to transition to the flowable state and is released from a respective one of the plurality of reservoirs under at least one of application of heat and application of load.