Warp stretch fabric and method
A warp-directional stretch fabric that defines two right faces and is formed from warp yarns defined by a nylon and fill yarns defined by an aramid. The fabric can be incorporated into a toothed belt, for example a transmission belt, to produce a belt that has enhanced structural and resistance capabilities while capable of being produced at a lower cost than prior art belts. A method of producing an improved toothed belt including the fabric is also provided.
1. The method of producing a toothed belt comprising the steps of:
providing a core material, warp yarns defined by a first material, and fill yarns defined by a second material,
molding the core material into a circular belt with at least one exterior surface,
weaving the warp yarns and the fill yarns into a fabric defining a satin pattern, whereby the woven fabric exhibits more than forty-five percent (45%) elongation in the warp direction and less than twenty-five percent (25%) elongation in the fill direction
attaching the fabric to the circular belt exterior surface, and
molding the circular belt to define a plurality of teeth;
whereby weaving the warp and fill yarns further comprises weaving a four harness satin weave in a broken twill pattern.
2. The method of claim 1 , whereby the satin weave pattern is double-faced.
3. The method of claim 1 , whereby the core material is rubber.