Shoe
Described are shoes, particularly a sports shoe, having an upper and at least one of an outer sole and a midsole connected to the upper. As examples, the outer sole is knitted in a unitary fashion with the upper. As further examples, an insert is positioned within the one-piece knitwear, wherein the insert comprises a profile that increases traction of the outer sole.
1. A shoe comprising:
a knitted fabric comprising an upper and an outer sole, the knitted fabric including an at least partially melted fusible yarn in an area of the knitted fabric that includes the outer sole, wherein the at least partially melted fusible yarn provides hardening where the at least partially melted fusible yarn is present; and
an insert having a profile with a plurality of knobs extending away from a bottom surface of the insert, wherein the insert is positioned within the knitted fabric and adjacent to the outer sole;
wherein the plurality of knobs of the insert engage with a plurality of recesses extending away from an outsole bottom surface of the outer sole;
wherein the plurality of knobs have no direct contact with a surface of an object or ground contacted by the outer sole;
wherein the plurality of knobs and the plurality of recesses are separately constructed prior to the engagement; and
wherein the at least partially melted fusible yarn conforms to a non-planar contour of the plurality of recesses that is shaped by a three-dimensional knit profile of the knitted fabric to form traction elements in the outer sole, and wherein the insert is covered by the outer sole.
2. The shoe of claim 1 , wherein the insert is manufactured from foam material or ethylene vinyl acetate.
3. The shoe of claim 1 , further comprising a polymer material applied to at least a portion of the outer sole.
4. The shoe of claim 3 , further comprising the polymer material applied to at least the portion of the outer sole such that an abrasion resistance of the knitted fabric is increased.
5. The shoe of claim 3 , further comprising the polymer material applied to at least the portion of the outer sole such that a stiffness and stability of the knitted fabric is increased.
6. The shoe of claim 3 , wherein the polymer material is absorbed into yarn of the outer sole.
7. The shoe of claim 3 , wherein the polymer material fills spaces in yarn of the outer sole.
8. The shoe of claim 1 , wherein at least a portion of the insert is connected to the outer sole.
9. The shoe of claim 1 , wherein the insert is positioned between layers of the knitted fabric.
10. The shoe of claim 1 , wherein the insert is connected to the outer sole by being fused to the at least partially melted fusible yarn.
11. The shoe of claim 1 , wherein the knitted fabric includes a fiber-based yarn in an area of the upper.
12. The shoe of claim 1 , wherein the knitted fabric includes a rubberized yarn where the traction elements contact the ground.
13. The shoe of claim 1 , wherein the knitted fabric includes a monofilament in the area of the outer sole, wherein the monofilament reinforces the outer sole and reduces stretchability of the outer sole.
14. The shoe of claim 1 , wherein the knitted fabric includes a spacer knit in a second area of the outer sole.
15. The shoe of claim 1 , wherein the knitted fabric is substantially seamless.