IP Library Granted Patent US 10,518,647
Granted Patent B2
US 10,518,647 · App. 15/452,702 · Granted Dec 31, 2019

System and method for controlling an alternating current power inverter

Inventors: Dale B. Henningson (Manti, UT); Bruce A. Purkey (Lowell, AR)
Assignee: Purkey's Fleet Electric, Inc.
B60L11/1811B60L2210/30
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Quick Facts
Patent No.
US 10,518,647
App. No.
15/452,702
Granted
Dec 31, 2019
Kind
B2
Abstract

A system for controlling an AC power inverter has a charging power source (e.g., vehicle alternator), a battery (e.g., vehicle crank battery), a DC to AC power inverter, a shunt or current-measuring device (which may either be internal to, or external to, the AC power inverter), electrical connections (i.e., cables and connections between the charging power source, battery, AC power inverter, and shunt), and a control module; wherein the control module is capable of measuring shunt voltage, battery voltage, elapsed time, and is capable of turning the AC power inverter On and Off based upon certain criteria (i.e., control logic).

Claims (30)

1. A system configured on a vehicle for controlling the On/Off status of an AC power inverter, the system having a control module, wherein the control module comprises:

a microcontroller and an override switch, the microcontroller configured to continuously read the voltages of:

a. a vehicle battery,

b. a shunt,

c. an alternator, and

d. the override switch;

the microcontroller reading the current being drawn by the inverter at set time intervals by reading the voltage of the shunt and calculating energy usage in amp-hours by multiplying the measured current by time;

wherein the microcontroller compares the calculated energy usage against a threshold of usable amp-hours and sends a signal to the AC power inverter to turn it Off in response to determining that:

a. the estimated charge of the vehicle battery is below a predetermined value; or

b. the energy used has met the threshold of usable amp hours;

and, upon determining that the alternator is running and that the energy state of the vehicle battery is above a minimum threshold, the microcontroller is configured to send a signal to the AC power inverter to turn the AC power inverter On.

2. The control module of the system of claim 1 , wherein the microcontroller, upon determining that an alternator is Off, is configured to calculate and monitor the energy that the AC power inverter draws from the vehicle battery and is configured to display the used energy or the available energy on a display to a user.

3. The control module of the system of claim 1 , further comprising a voltage regulator, a program port, and communication port.

4. A system configured on a vehicle for controlling the On/Off status of an AC power inverter, the system comprising:

a charging power source;

a vehicle battery

an AC power inverter;

a shunt; and

a control module;

wherein the control module reads the current being drawn by the inverter at set time intervals by reading the voltage of the shunt and calculates energy usage in amp-hours by multiplying the measured current by time, the control module comparing the calculated energy usage against a threshold of usable amp-hours and sending a signal to the AC power inverter to selectively turn On or Off the AC power inverter in response to determining that

a. the estimated charge of the vehicle battery is below a predetermined value; or

b. the energy used has met the threshold of usable amp hours.

5. The system of claim 4 , wherein the control module is configured to read the voltage of the vehicle battery and current being drawn by the AC power inverter to estimate the state of charge of the vehicle battery.

6. The system of claim 4 , further comprising a display indicating to a user the energy used or the available energy.

7. A system configured on a vehicle for controlling the On/Off status of an AC power inverter, the system comprising:

a control module comprising a microcontroller, a voltage regulator, a program port, and a communication port, and an override On/Off switch; wherein the control module is configured to receive signals from a shunt, a vehicle battery, and an alternator;

wherein the microcontroller calculates energy usage in amp-hours by multiplying measured current at the shunt by time and displays to a user the current energy status of the battery, compares the calculated energy usage against a threshold of usable amp-hours and, upon determining that:

a. the energy used has reached a predetermined allotment, or

b. the state of charge has reached a predetermined set-point the microcontroller sends a signal to turn Off the AC power inverter; and

upon determining that the alternator is running and that the energy state of the vehicle battery is above a minimum threshold, the microcontroller is configured to send a signal to the AC power inverter to turn the AC power inverter On.

Assignments (4)
NOTICE OF ASSIGNMENT OF INTELLECTUAL PROPERTY SECURITY AGREEMENTS Recorded Mar 14, 2025
From: THE GOVERNOR AND COMPANY OF THE BANK OF IRELAND (RETIRING AGENT)
To: NXT CAPITAL, LLC (SUCCESSOR AGENT)
Reel/Frame 070520/0931 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 20, 2021
From: PURKEY'S FLEET ELECTRIC, INC.
To: MCE PURKEY'S FE, LLC
Reel/Frame 054970/0010 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 26, 2019
From: HENNINGSON, DALE B; PURKEY, BRUCE A
To: PURKEY'S FLEET ELECTRIC, INC.
Reel/Frame 051122/0110 →
INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Nov 1, 2019
From: MCE PURKEY'S FE, LLC
To: THE GOVERNOR AND COMPANY OF THE BANK OF IRELAND, AS COLLATERAL AGENT
Reel/Frame 050904/0430 →