Intraocular shunt manufacture
An intraocular shunt can be manufactured using a system that includes a liquid bath and a wire, which is moved through the bath. The wire can be moved through a first liquid bath to produce a first tubular layer of drug-infused gelatin. Further, the wire can be moved through a second liquid bath to produce a second tubular layer of drug-free gelatin. The first and second tubular layers can be dried on the wire in a humidity-controlled space, thereby manufacturing a drug-loaded gelatin shunt.
1. A method for manufacturing a gelatin shunt, the method comprising:
moving a wire through a first liquid bath to produce a first tubular layer of drug-infused gelatin;
moving the wire through a second liquid bath to produce a second tubular layer of drug-free gelatin; and
while exposing the gelatin coating to an ultrasonic water fog, drying the first and second tubular layers on the wire in a humidity-controlled space, thereby manufacturing a drug-loaded gelatin shunt.
2. The method of claim 1 , wherein the first tubular layer ranges between 3 μm and 20 μm in thickness.
3. The method of claim 1 , wherein the moving the wire through the first liquid bath is performed after moving the wire through the second liquid bath.
4. The method of claim 1 , wherein the wire comprises a drug-free gelatin layer, and moving the wire through the first liquid bath comprises soaking the drug into the drug-free gelatin layer to produce the first tubular layer of drug-infused gelatin.
5. The method of claim 1 , further comprising cross-linking the first tubular layer.
6. The method of claim 5 , wherein the cross-linking the first tubular layer occurs before the moving the wire through the second liquid bath.
7. The method of claim 1 , further comprising cross-linking the second tubular layer.
8. The method of claim 7 , wherein the cross-linking the second tubular layer occurs before the moving the wire through the first liquid bath.
9. The method of claim 1 , wherein the first liquid bath is infused with a drug.
10. The method of claim 1 , wherein the moving the wire through the first liquid bath comprises moving the wire through a drug-free liquid bath to produce a preformed layer and thereafter soaking the preformed layer in a drug to produce the first tubular layer.
11. The method of claim 1 , wherein the drug is selected from the group consisting of an anti-mitotic pharmaceutical, an anti-VEGF agent, a steroid, an antifibrotic agent, an antimicrobial agent, an antiseptic, and a time-release pharmaceutical or biological agent.
12. The method of claim 1 , wherein the drying the first and second tubular layers comprises drying the first tubular layer before the moving the wire through the second liquid bath.
13. A method for manufacturing a gelatin shunt, the method comprising:
moving a wire through a liquid bath to coat the wire with gelatin, thereby producing a gelatin-coated wire comprising a gelatin coating;
while exposing the gelatin coating to an ultrasonic water fog, drying the gelatin coating on the wire in a humidity-controlled space, thereby manufacturing a gelatin shunt; and coating the gelatin shunt with a drug.
14. The method of claim 13 , further comprising:
drawing the gelatin-coated wire through an aperture before drying the gelatin coating, thereby controlling a cross-sectional thickness of the gelatin coating.
15. The method of claim 14 , further comprising:
cross-linking the gelatin coating after coating the gelatin shunt with the drug.
16. The method of claim 14 , wherein the drug is selected from the group consisting of an anti-mitotic pharmaceutical, an anti-VEGF agent, a steroid, an antifibrotic agent, an antimicrobial agent, an antiseptic, and a time-release pharmaceutical or biological agent.
17. The method of claim 14 , wherein coating the gelatin shunt comprises coating an exterior surface of the gelatin shunt with the drug.
18. The method of claim 14 , wherein the liquid bath comprises a top layer and a bottom layer, the top layer comprising water and the bottom layer comprising gelatin.